Multiquip DCA250SSI Maintenance, General Inspection AIR Cleaner, Air Cleaner with Dust Indicator

Page 38

MAINTENANCE

 

Table 12. Inspection/Maintenance

10 Hrs

250 Hrs

500 Hrs

 

1000

 

DAILY

 

Hrs

 

 

 

 

 

 

Check Engine Fluid Levels

X

 

 

 

 

 

Check Air Cleaner

X

 

 

 

 

 

Check Battery Acid Level

X

 

 

 

 

 

Check Fan Belt Condition

X

 

 

 

 

 

Check for Leaks

X

 

 

 

 

 

Check for Loosening of Parts

X

 

 

 

 

 

Replace Engine Oil and Filter * 1

 

X

 

 

 

Engine

Clean Air Filter

 

X

 

 

 

 

Check Fuel Filter/Water Separator Bowl

X

 

 

 

 

 

Clean Unit, Inside and Outside

 

X

 

 

 

 

Change Fuel Filter

 

 

X

 

 

 

Clean Radiator and Check Coolant Protection Level*2

 

 

X

 

 

 

Replace Air Filter Element * 3

 

 

X

 

 

 

Check all Hoses and Clamps * 4

 

 

 

 

X

 

Clean Inside of Fuel Tank

 

 

 

 

X

Generator

Measure Insulation Resistance Over 3M ohms

 

X

 

 

 

Check Rotor Rear Support Bearing

 

 

X

 

 

 

 

 

 

 

*1

Replace engine oil and fi lter at 100 hours, fi rst time only.

 

 

 

 

 

*2

Add “Supplemental Coolant Additives (SCA’S)” to recharge the engine coolant.

 

 

 

*3

Replace primary air fi lter element when restriction indicator shows a vacuum of 625 mm (25 in. H20).

 

*4

If blowby hose needs to be replaced, ensure that the slope of the blowby hose is at least a 1/2 inch per foot,

 

with no sags or dips that could collect moisture and/or oil.

 

 

 

 

 

GENERAL INSPECTION

Prior to each use, the generator should be cleaned and inspected for defi ciencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks. Use Table 12 as a general maintenance guideline Engine Side (Refer to the Engine Instruction Manual)

AIR CLEANER

Every 250 hours: Remove air cleaner element (Figure 58) and clean the heavy duty paper element with light spray of compressed air. Replace the air cleaner as needed.

Air Cleaner with Dust Indicator

This indicator (Figure 56) is attached to the air cleaner. When the air cleaner element is clogged, air intake restriction becomes greater and the dust indicator signal shows RED meaning the element needs changing or service. After changing the air element, press the dust indicator button to reset the indicator.

Figure 58. Air Cleaner/Indicator

NOTICE

The air fi lter should not be changed until the indicator reads “RED”. Dispose of old air fi lter. It may not be cleaned or reused.

PAGE 38 — DCA250SSI/DCA250SSIU GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11)

Image 38
Contents Model DCA250SSI Model DCA250SSIU This Manual Must Accompany the Equipment AT ALL TimesProposition 65 Warning Reporting Safety Defects NhtsaTable of Contents DCA250SSI/DCA250SSIU 60HZ GeneratorsParts Ordering Procedures Ordering parts has never been easierSafety Information Safety Messages Always know the location of the nearest General SafetyGenerator Safety Engine Safety Before servicing equipment Never use fuel as a cleaning agent Fuel SafetyTowing Safety From fuel vapors or if fuel is spilled on a hot enginePower Cord/Cable Safety Electrical SafetyGrounding Safety Device. All installations should beBattery Safety Environmental SafetySpecifications DCA250SSI/DCA250SSIUDimensions DimensionsInstallation Typical Generator Grounding ApplicationMounting Outdoor InstallationIndoor Installation Generator GroundingGeneral Information Major Components Item noGenerator Control Panel Pilot Lamp Indicates the system is runningOwing from the U,V, and W Output Terminal Lugs to the load Air Filter Alarm When the air fi lter Engine Operating PanelPage Terminal legs O and Ground are considered bonded grounds Output Terminal Panel FamiliarizationOutput Terminal Familiarization VAC Gfci Receptacles 240V Twist-Lock Auxiliary ReceptaclesConnecting Loads Over Current RelayLoad Application Single Phase LoadThree Phase Load Voltage Change-Over Board Generator OutputsGenerator Output Voltages Generator Amperage Maximum AmpsAC Voltmeter Gauge Reading HOW to Read the AC Ammeter and AC Voltage GaugesGenerator OUTPUTS/GAUGE Reading AC Ammeter Gauge Reading3Ø-240V Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages Lubrication OIL INSPECTION/SETUPCircuit Breakers Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCoolant ANTIFREEZE/SUMMER COOLANT/ Water Cleaning the RadiatorAIR Cleaner FAN Belt Tension Operation in Freezing WeatherWiring BatteryBattery Cable Installation AlternatorStarting Manual Generator START-UP Procedure ManualBefore Starting Frequency Meter Generator START-UP Procedure Auto Mode Starting Auto ModeEmergency Shutdown Procedure Generator SHUT-DOWN ProceduresNormal Shutdown Procedure Never stop the engine suddenly except in an emergencyAir Cleaner with Dust Indicator MaintenanceGeneral Inspection AIR Cleaner AIR Removal Fuel AdditionFuel Tank Inspection Replacing Oil Filter Radiator CleaningCheck OIL Level Flushing OUT Radiator and Replacing CoolantBattery Charger and Jacket Water Heater Power Connections Coupler Type of hitch used on the trailer for towing Trailer MaintenanceTrailer Maintenance Hydraulic Surge Brakes Brake AdjustmentBrakes ActuatorSuspension TIRES/WHEELS/LUG NutsTire Wear/Inflation Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramTroubleshooting Generator Adjust governor actuator Troubleshooting Engine ControllerClean/repair radiator grill Adjust governor controllerTroubleshooting Diagnostic Lamp Method of OperationPage Sample Parts List Explanation of Code in Remarks ColumnSuggested Spare Parts To 3 unitsGenerator Assy 0601842334 C1110100802Includes Items W/# 0601823282Generator Assy 0340406040 C1154400103C1132300114 20A 952404470Engine Operating Panel Assy 0019206015 C3351100603M5351100103 0176060030Control BOX Assy 011808015 M52140000020601809667 M7030041000QControl BOX Assy 8980056310 89721777807538070 8980137900Control BOX Assy 0601806671 06018022040027103020 0601802149Engine and Radiator Assy 8980088400 M59242000041136714730 1132402322Engine and Radiator Assy 0193602300 01999003500199900650 0605515170Output Terminal Assy C0277500004 C2231700403M5230700003 M9220100914Output Terminal Assy M9210000204 00300120000845043704 C2237101204Battery ASSY. DCA250SSI 3972250004 0165511551C9109100604 7612252004Battery ASSY. DCA250SSU M9104000004 0602220196M9310500404 0602220921Muffler Assy 1141451920 M5331100002M5334000003 C1334200304Fuel Tank Assy 0605505025 C1364002103M5364000002 0605505070Fuel Tank Assy 25B 031110160 001011008025A 0040010000 25C 021112140Enclosure Assy C3414100104 M5414000002M5414000102 M1413400004Enclosure Assy 8225147004 M5444200003M5444200103 M5443600004Enclosure Assy 52A C1494407404 51B 0401450080M5454100003 52A M5494400404Rubber Seals Assy Rubber Seal Nameplate and Decals ASSY. DCA250SSI Control BOX Group Nameplate and Decals ASSY. -DCA250SSI Battery Group Nameplate and Decals ASSY. DCA250SSIU M5550000303 Nameplate and Decals ASSY. -DCA250SSIU Decal Document BOX Located Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help
Related manuals
Manual 4 pages 50.99 Kb

DCA250SSIU, DCA250SSI specifications

The Multiquip DCA250SSI and DCA250SSIU are powerful diesel generators designed to meet the demanding energy needs of various industries. These models are specifically engineered for reliability, efficiency, and performance, making them suitable for commercial applications, construction sites, and emergency backup power.

One of the standout features of both the DCA250SSI and DCA250SSIU is their impressive power output. Each model is capable of delivering 250 kVA, allowing users to run multiple equipment and tools simultaneously without worrying about power shortages. This makes them ideal for large-scale operations where consistent power is critical.

Both generators are equipped with a robust industrial-grade engine, ensuring long-lasting performance and durability. The DCA250SSI features a Kohler 4038T, whereas the DCA250SSIU includes a Yanmar engine. These engines are designed to operate efficiently under heavy loads while minimizing fuel consumption. The advanced design helps reduce emissions, making these models environmentally friendly.

The DCA250SSI and DCA250SSIU come with a sound-attenuated enclosure, which significantly reduces noise levels during operation. This design makes them suitable for use in urban settings or noise-sensitive environments, allowing businesses to comply with regulations without compromising on power supply.

Furthermore, both models integrate advanced technologies to enhance user experience. The digital controller allows for easy monitoring and control of the generator's performance, providing crucial information such as voltage, frequency, and engine parameters in real-time. This feature helps operators stay informed of the system's status and facilitates timely maintenance when needed.

Safety is another critical consideration in the design of these generators. The DCA250SSI and DCA250SSIU include a comprehensive range of safety features, such as low oil pressure shutdown, high-temperature shutdown, and overcurrent protection, ensuring reliable operation while safeguarding against potential hazards.

Versatility is key with these models. They can be configured for both single-phase and three-phase output, catering to diverse energy requirements across different applications. Additionally, their compact design makes them easy to transport and install, further enhancing their appeal for rental companies and on-the-go operations.

In conclusion, the Multiquip DCA250SSI and DCA250SSIU stand out in the generator market with their blend of power output, fuel efficiency, noise reduction, and advanced technologies. Their robust design and safety features make them a reliable choice for a wide array of industries, offering peace of mind and consistent energy wherever it's needed.