Multiquip DCA-220SSVU Engine Operating Panel, Generator Control Panel, Output Terminal Panel

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DCA-220SSVU — GENERAL INFORMATION

DCA-220SSVUWhisperwatt™ Series Familiarization

Generator

The MQ Power Model DCA-220SSVU is a 176 kW generator (Figure 5) that is designed as a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.

Engine Operating Panel

The “Engine Operating Panel” is provided with the following:

Tachometer

Water Temperature Gauge

Oil Pressure Gauge

Charging Ammeter Gauge

Fuel Level Gauge

Pre-Heat Button

Engine Speed Switch

Panel Light/Panel Light Switch

Auto ON/OFF Engine Controller (MPEC)

Coolant Level Alarm Lamp

Generator Control Panel

The “Generator Control Panel” is provided with the following:

Frequency Meter (Hz)

AC Ammeter (Amps)

AC Voltmeter (Volts)

Ammeter Change-Over Switch

Voltmeter Change-Over Switch

Voltage Regulator

3-Pole, 600 amp Main Circuit Breaker

“Control Box” (located behind the Gen. Control Panel)

Automatic Voltage Regulator

Current Transformer

Over-Current Relay

Voltage Rectifer

Starter Relay

Engine Controller (Computer Controlled)

Voltage Selector Switch

Output Terminal Panel

The “Output Terminal Panel” is provided with the following:

Three 120/240V output receptacles (CS-6369), 50A

Three auxilliary circuit breakers, 50A

Two 120V output receptacles (GFCI), 20A

Two GFCI circuit breakers, 20A

Five output terminal lugs (3Ø power)

Battery Charger (Optional)

Water Heater (Optional)

Open Delta Excitation System

The DCA-220SSVU generator is equipped with the state of the art "Open-Delta" excitation system. The open delta system consist of an electrically independent winding wound among stationary windings of the AC output section.

There are four connections of the open delta A, B, C and D. During steady state loads, the power from the voltage regulator is supplied from the parallel connections of A to B, A to D, and C to D. These three phases of the voltage input to the voltage regulator are then rectified and are the excitation current for the exciter section.

When a heavy load, such as a motor starting or a short circuit occurs, the automatic voltage regulator (AVR) switches the configuration of the open delta to the series connection of B to C.This has the effect of adding the voltages of each phase to provide higher excitation to the exciter section and thus better voltage response during the application of heavy loads.

The connections of the AVR to the AC output windings are for sensing only. No power is required from these windings.

The open-delta design provides virtually unlimited excitation current, offering maximum motor starting capabilities. The excitation does not have a "fixed ceiling" and responds according the demands of the required load.

Engine

The DCA-220SSVUis powered by a 6 cylinder, water cooled, direct injection, turbocharged VOLVO Model PENTA TAD520GE Diesel Engine.This engine is designed to meet every performance requirement for the generator. Reference Table 1 for engine specifications.

In keeping with MQ Power's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice.

Electric Governor System

The electric governor system controls the RPMs of the en- gine. When the engine demand increases or decreases, the governor system regulates the frequency variation to ±.25%.

Extension Cables

When electric power is to be provided to various tools or loads at some distance from the generator, extension cords are normally used. Cables should be sized to allow for distance in length and amperage so that the voltage drop between the generator and point of use (load) is held to a minimum. Use the cable selection chart (Table 6) as a guide for selecting proper extension cable size.

PAGE 18 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)

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Contents Parts List NO. M4870300024A Model DCA-220SSVU2 DCA-220SSVU- Operation and Parts Manual REV. #1 01/20/06 Heres HOW to GET Help Table of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-220SSVU Specifications DCA-220SSVU Dimensions TOP, Side and Front DimensionsDCA-220SSVU Safety Message Alert Symbols Hazard SymbolsDCA-220SSVU Safety Message Alert Symbols General Safety DCA-220SSVU Rules for Safe OperationElectrical Safety DCA-220SSVU Rules for Safe OperationGenerator Grounding Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-220SSVU Generator Decals DCA-220SSVU Generator Decals Generator Decals Cont inuedDCA-220SSVU Installation Typical Generator Grounding ApplicationIndoor Installation DCA-220SSVU InstallationOutdoor Installation MountingGenerator Control Panel GeneratorEngine Operating Panel Output Terminal PanelDCA-220SSVU Major Components Major Components20 DCA-220SSVU- Operation and Parts Manual REV. #1 01/20/06 DCA-220SSVU Generator Control Panel DCA-220SSVU Engine Operating Panel DCA-220SSVU Engine Operating Panel Auto On/Off Engine Controller MpecDCA-220SSVU Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-220SSVU Output Terminal Panel Familiarization 100VAC Gfci ReceptaclesConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadDCA-220SSVU Load Application Generator OutputVoltages Voltage Change-Over BoardGenerator Amperage DCA-220SSVU Generator OUTPUTS/ Gauge Reading How to Read the Output Terminal GaugeChange-Over Switch Maximum Amps3Ø-240V Uvwo Terminal Output Voltages DCA-220SSVU Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages DCA-220SSVU Output Terminal Panel Connections3Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesLubrication Oil DCA-220SSVU PRE-SETUPCircuit Breakers Fuel CheckRefueling Procedure RefuelingOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Must be less than 50%Wiring BatteryBattery Cable Installation AlternatorDCA-220SSVU Generator START-UP Procedure Manual Before StartingStarting Manual Coolant Temperature Gauge No LoadStarting Auto Mode Mpec Control Switch AutoNormal Shutdown Procedure Emergency Shutdown ProcedureDCA-220SSVU Maintenance Check Oil Level Cleaning the Fuel StrainerAir Removal Replacing Oil FilterTo ensure adequate starting DCA-220SSVU -TRAILER Maintenance Trailer MaintenanceBrake Adjustment BrakesHydraulic Surge Brakes Tires/Wheels/Lug Nuts TireWear/InflationSuspension DCA-220SSVU -TRAILER Maintenance Lug Nut Torque RequirementsDCA-220SSVU -TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-220SSVU Generatorwiring Diagram Generator Wiring DiagramDCA-220SSVU Enginewiring Diagram Engine Wiring DiagramDCA-220SSVU -TROUBLESHOOTING Generator Generator TroubleshootingDCA-220SSVU -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecSample Parts List DCA-220SSVU Explanation of Code in Remarks ColumnDCA-220SSVU Suggested Spare Parts DescriptionDCA-220SSVU Generator Assy Part Name QTY Remarks DCA-220SSVU Generator ASSY. Part Name QTY DCA-220SSVU- Control Panel Assy DCA-220SSVU- Control Panel Assy KnobDCA-220SSVU- Control BOX Assy Part Name DCA-220SSVU- Control BOX ASSY. LY2DUS24VDC DCA-220SSVU- Engine and Radiator Assy Breather Pipe 66 DCA-220SSVU- Operation and Parts Manual REV. #1 01/20/06 Hose Band DCA-220SSVU- Outputterminal Assy Output Terminal AssyTerminal Board DCA-220SSVU- Battery Assy Battery DCA-220SSVU- Muffler Assy Muffler DCA-220SSVU- Fueltank Assy Fuel Tank DCA-220SSVU- Enclosure Assy Enclosure AssyBase DCA-220SSVU- Enclosure ASSY. Enclosure ASSY.Hinge DCA-220SSVU- Rubber Seals Assy Seal Rubber DCA-220SSVU- Nameplate and Decals Assy Battery Group Terms and Conditions of Sale Parts FreightpolicyDCA-220SSVU- Operation and Parts Manual REV. #1 01/20/06 Your Local Dealer is
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DCA-220SSVU specifications

The Multiquip DCA-220SSVU is a robust and versatile generator, designed for both commercial and industrial applications. It is particularly renowned for its reliability, efficiency, and advanced features tailored to meet the demands of various worksites.

At its core, the DCA-220SSVU is a silent diesel generator, powered by a dependable Yanmar engine. This engine not only provides impressive performance but also ensures durability, making it a popular choice for operations that require continuous power supply. With a power output capacity of 220 kVA, this generator can effortlessly handle heavy-duty equipment and multiple power needs simultaneously.

One of the standout features of the DCA-220SSVU is its sound attenuation technology. Enclosed in a weather-proof canopy, the generator significantly minimizes noise output, making it an ideal option for locations with strict noise regulations, such as residential areas or sensitive environments. The generator operates at a low noise level, allowing it to blend seamlessly into various settings without causing disruption.

The Multiquip DCA-220SSVU also boasts advanced fuel efficiency. It is engineered to consume lesser fuel while providing maximum output, leading to reduced operational costs for users. This efficiency not only helps in cost savings but also minimizes the environmental impact, aligning with contemporary sustainability practices.

Another characteristic that sets the DCA-220SSVU apart is its user-friendly operation. The generator comes equipped with a digital control panel that displays critical information, including voltage, frequency, and runtime. This feature enables operators to monitor performance easily and perform quick troubleshooting when necessary.

Safety is paramount with the DCA-220SSVU, which is equipped with various protective features. These include low oil pressure shutdown, high coolant temperature shutdown, and overcurrent protection, ensuring that the generator operates safely and efficiently under varying load conditions.

Additionally, the generator features a large fuel tank that allows for extended run times, making it suitable for long-term projects or emergency situations. The DCA-220SSVU is engineered for enhanced mobility, thanks to its sturdy frame and integrated lifting points, allowing it to be transported easily across different job sites.

In conclusion, the Multiquip DCA-220SSVU is a powerful, efficient, and quiet generator that incorporates advanced technologies, comprehensive safety features, and user-friendly controls. Ideal for contractors and businesses looking for reliable power solutions, this generator exemplifies Multiquip's commitment to quality and innovation in the construction and industrial sectors.