Multiquip operation manual DCA-220SSVU Maintenance

Page 40

DCA-220SSVU — MAINTENANCE

TABLE 14. INSPECTION/MAINTENANCE

 

10 Hrs

250 Hrs

500 Hrs

 

1000 Hrs

 

DAILY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Engine Fluid Levels

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Air Cleaner

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Battery Acid Level

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Fan Belt Condition

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check for Leaks

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check for Loosening of Parts

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace Engine Oil and Filter * 1

 

 

X

 

 

 

 

 

 

 

 

 

 

 

ENGINE

Clean Air Filter

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

Check Fuel Filter/Water Seperator Bowl

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean Unit, Inside and Outside

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

Change Fuel Filter

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

Clean Radiator and Check Coolant Protection Level*2

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

Replace Air Filter Element * 3

 

 

 

X

 

 

 

Check all Hoses and Clamps * 4

 

 

 

 

 

X

 

Clean Inside of Fuel Tank

 

 

 

 

 

X

 

 

 

 

 

 

 

 

GENERATOR

Measure Insulation Resistance Over 3M ohms

 

 

X

 

 

 

 

 

 

 

 

 

 

 

Check Rotor Rear Support Bearing

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*1

Replace engine oil anf filter at 100 hours, first time only.

 

 

 

 

 

*2

Add "Supplemental Coolant Addatives (SCA'S)" to recharge the engine coolant.

 

 

 

 

*3 Replace primary air filter element when restriction indicator shows a vaccum of 625 mm (25 in. H20).

 

 

*4

If blowby hose needs to be replaced, ensure that the slope of the bloby hose is at least a 1/2 inch per foot, with

 

 

no sags or dips that could collect moisture and/or oil.

 

 

 

 

 

General Inspection

Prior to each use, the generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks.Use Table 14 as a general maintenance guideline Engine Side (Refer to the Engine Instruction Manual)

Air Cleaner

Every 250 hours: Remove air cleaner element and clean the heavy duty paper element with light spray of compressed air. Replace the air cleaner as needed.

Air Cleaner with Dust Indicator

This indicator is attached to the air cleaner. When the air cleaner element is clogged, air intake restriction becomes greater and the dust indicator signal shows RED meaning the element needs changing or service. After changing the air element, press the dust indicator button to reset the indicator.

Service Daily

If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to

aloss of power, excessive carbon buildup in the combustion chamber and high fuel consumption. Change air cleaner more frequently if these conditions exists.

Fuel Addition

Add diesel fuel (the grade may vary according to season and locations).

Removing Water from the Fuel Tank

After prolonged use, water and other impurities accumulate in the bottom of the tank. Occasionally inspect the fuel tank for water contamination and drain the contents if required.

During cold weather, the more empty volume inside the tank, the easier it is for water to condense. This can be reduced by keeping the tank full with diesel fuel.

PAGE 40 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)

Image 40
Contents Parts List NO. M4870300024A Model DCA-220SSVU2 DCA-220SSVU- Operation and Parts Manual REV. #1 01/20/06 Heres HOW to GET Help Table of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-220SSVU Specifications DCA-220SSVU Dimensions TOP, Side and Front DimensionsDCA-220SSVU Safety Message Alert Symbols Hazard SymbolsDCA-220SSVU Safety Message Alert Symbols General Safety DCA-220SSVU Rules for Safe OperationDCA-220SSVU Rules for Safe Operation Electrical SafetyGenerator Grounding Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-220SSVU Generator Decals DCA-220SSVU Generator Decals Generator Decals Cont inuedDCA-220SSVU Installation Typical Generator Grounding ApplicationDCA-220SSVU Installation Outdoor InstallationIndoor Installation MountingGenerator Engine Operating PanelGenerator Control Panel Output Terminal PanelDCA-220SSVU Major Components Major Components20 DCA-220SSVU- Operation and Parts Manual REV. #1 01/20/06 DCA-220SSVU Generator Control Panel DCA-220SSVU Engine Operating Panel DCA-220SSVU Engine Operating Panel Auto On/Off Engine Controller MpecDCA-220SSVU Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-220SSVU Output Terminal Panel Familiarization 100VAC Gfci ReceptaclesConnecting Loads Over Current RelayThree Phase Load Single Phase LoadDCA-220SSVU Load Application Voltage Change-Over Board Generator OutputVoltagesGenerator Amperage How to Read the Output Terminal Gauge Change-Over SwitchDCA-220SSVU Generator OUTPUTS/ Gauge Reading Maximum AmpsDCA-220SSVU Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output VoltagesDCA-220SSVU Output Terminal Panel Connections 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesDCA-220SSVU PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionOperation FreezingWeather Must be less than 50%Battery Battery Cable InstallationWiring AlternatorBefore Starting DCA-220SSVU Generator START-UP Procedure ManualStarting Manual Coolant Temperature Gauge No LoadStarting Auto Mode Mpec Control Switch AutoNormal Shutdown Procedure Emergency Shutdown ProcedureDCA-220SSVU Maintenance Cleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterTo ensure adequate starting DCA-220SSVU -TRAILER Maintenance Trailer MaintenanceBrakes Brake AdjustmentHydraulic Surge Brakes TireWear/Inflation Tires/Wheels/Lug NutsSuspension DCA-220SSVU -TRAILER Maintenance Lug Nut Torque RequirementsDCA-220SSVU -TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-220SSVU Generatorwiring Diagram Generator Wiring DiagramDCA-220SSVU Enginewiring Diagram Engine Wiring DiagramDCA-220SSVU -TROUBLESHOOTING Generator Generator TroubleshootingDCA-220SSVU -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecSample Parts List DCA-220SSVU Explanation of Code in Remarks ColumnDCA-220SSVU Suggested Spare Parts DescriptionDCA-220SSVU Generator Assy Part Name QTY Remarks DCA-220SSVU Generator ASSY. Part Name QTY DCA-220SSVU- Control Panel Assy DCA-220SSVU- Control Panel Assy KnobDCA-220SSVU- Control BOX Assy Part Name DCA-220SSVU- Control BOX ASSY. LY2DUS24VDC DCA-220SSVU- Engine and Radiator Assy Breather Pipe 66 DCA-220SSVU- Operation and Parts Manual REV. #1 01/20/06 Hose Band DCA-220SSVU- Outputterminal Assy Output Terminal AssyTerminal Board DCA-220SSVU- Battery Assy Battery DCA-220SSVU- Muffler Assy Muffler DCA-220SSVU- Fueltank Assy Fuel Tank DCA-220SSVU- Enclosure Assy Enclosure AssyBase DCA-220SSVU- Enclosure ASSY. Enclosure ASSY.Hinge DCA-220SSVU- Rubber Seals Assy Seal Rubber DCA-220SSVU- Nameplate and Decals Assy Battery Group Terms and Conditions of Sale Parts FreightpolicyDCA-220SSVU- Operation and Parts Manual REV. #1 01/20/06 Your Local Dealer is
Related manuals
Manual 86 pages 979 b Manual 84 pages 27.37 Kb

DCA-220SSVU specifications

The Multiquip DCA-220SSVU is a robust and versatile generator, designed for both commercial and industrial applications. It is particularly renowned for its reliability, efficiency, and advanced features tailored to meet the demands of various worksites.

At its core, the DCA-220SSVU is a silent diesel generator, powered by a dependable Yanmar engine. This engine not only provides impressive performance but also ensures durability, making it a popular choice for operations that require continuous power supply. With a power output capacity of 220 kVA, this generator can effortlessly handle heavy-duty equipment and multiple power needs simultaneously.

One of the standout features of the DCA-220SSVU is its sound attenuation technology. Enclosed in a weather-proof canopy, the generator significantly minimizes noise output, making it an ideal option for locations with strict noise regulations, such as residential areas or sensitive environments. The generator operates at a low noise level, allowing it to blend seamlessly into various settings without causing disruption.

The Multiquip DCA-220SSVU also boasts advanced fuel efficiency. It is engineered to consume lesser fuel while providing maximum output, leading to reduced operational costs for users. This efficiency not only helps in cost savings but also minimizes the environmental impact, aligning with contemporary sustainability practices.

Another characteristic that sets the DCA-220SSVU apart is its user-friendly operation. The generator comes equipped with a digital control panel that displays critical information, including voltage, frequency, and runtime. This feature enables operators to monitor performance easily and perform quick troubleshooting when necessary.

Safety is paramount with the DCA-220SSVU, which is equipped with various protective features. These include low oil pressure shutdown, high coolant temperature shutdown, and overcurrent protection, ensuring that the generator operates safely and efficiently under varying load conditions.

Additionally, the generator features a large fuel tank that allows for extended run times, making it suitable for long-term projects or emergency situations. The DCA-220SSVU is engineered for enhanced mobility, thanks to its sturdy frame and integrated lifting points, allowing it to be transported easily across different job sites.

In conclusion, the Multiquip DCA-220SSVU is a powerful, efficient, and quiet generator that incorporates advanced technologies, comprehensive safety features, and user-friendly controls. Ideal for contractors and businesses looking for reliable power solutions, this generator exemplifies Multiquip's commitment to quality and innovation in the construction and industrial sectors.