Multiquip DCA-220SSVU Air Removal, Check Oil Level, Replacing Oil Filter, Replacing Fuel Filter

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DCA-220SSVU — MAINTENANCE

Air Removal

Flushing Out Radiator and Replacing Coolant

If air enters the fuel injection system of a diesel engine, starting becomes impossible. After running out of fuel, or after disassembling the fuel system, bleed the system according to the following procedure.See the VOLVO Engine Manual for details.

To restart after running out of fuel, turn the switch to the “ON” position for 15-30 seconds. Try again, if needed. This unit is equipped with an automatic air bleeding system.

Check Oil Level

Check the crankcase oil level prior to each use, or when the fuel tank is filled. Insufficient oil may cause severe damage to the engine. Make sure the generator is level. The oil level must be between the two notches on the dipstick as shown in Figure 31.

Replacing Oil Filter

Remove the old oil filter.

Apply a film of oil to the gasket on the new oil filter.

Install the new oil filter.

After the oil cartridge has been replaced, the engine oil will drop slightly. Run the engine for a while and check for leaks before adding more oil if needed. Clean excessive oil from engine.

Cleaning the Fuel Strainer

Clean the fuel strainer if it contains dust or water. Remove dust or water in the strainer cap and wash it in gasoline. Securely fasten the fuel strainer cap so that fuel will not leak. Check the fuel strainer every 200 hours of operation or once a month.

Replacing Fuel Filter

Replace the fuel filter cartridge with new one every 500 hours or so.

Loosen the drain plug at the lower top of the fuel filter. Drain the fuel in the fuel body together with the mixed water. DO NOT spill the fuel during disassembly.

Vent any air.

Open both cocks located at the crankcase side and at the lower part of the radiator and drain coolant. Open the radiator cap while draining. Remove the overflow tank and drain.

Check hoses for softening and kinks. Check clamps for signs of leakage.

Flush the radiator by running clean tap water through radiator until signs of rust and dirt are removed. DO NOT clean radiator core with any objects, such as a screwdriver.

Tighten both cocks and replace the overflow tank.

Replace with coolant as recommended by the engine manufaturer.

Close radiator cap tightly.

WARNING - BURN HAZARDS

Allow engine to cool when flushing out radiator. Flushing the radiator while hot could cause serious burns from water or steam.

Generator Storage

For longe term storage of the generator the following is recommended:

Fill the fuel tank completely. Treat with a fuel stabilizer if necessary.

Completely drain the oil from the crankcase and refill if necessary with fresh oil.

Clean the entire generator, internal and external.

Cover the generating set and store in a clean, dry place.

Disconnect the battery.

Make sure engine coolant is at proper level.

If generator is mounted on a trailer, jack trailer up and place on blocks so tires do not touch the ground or block and completely remove the tires.

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 41

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Contents Model DCA-220SSVU Parts List NO. M4870300024A2 DCA-220SSVU- Operation and Parts Manual REV. #1 01/20/06 Heres HOW to GET Help Table of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDCA-220SSVU Specifications Dimensions DCA-220SSVU Dimensions TOP, Side and FrontHazard Symbols DCA-220SSVU Safety Message Alert SymbolsDCA-220SSVU Safety Message Alert Symbols DCA-220SSVU Rules for Safe Operation General SafetyGenerator Grounding Electrical SafetyDCA-220SSVU Rules for Safe Operation Battery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyDCA-220SSVU Generator Decals Generator Decals Cont inued DCA-220SSVU Generator DecalsTypical Generator Grounding Application DCA-220SSVU InstallationOutdoor Installation DCA-220SSVU InstallationIndoor Installation MountingEngine Operating Panel GeneratorGenerator Control Panel Output Terminal PanelMajor Components DCA-220SSVU Major Components20 DCA-220SSVU- Operation and Parts Manual REV. #1 01/20/06 DCA-220SSVU Generator Control Panel DCA-220SSVU Engine Operating Panel Auto On/Off Engine Controller Mpec DCA-220SSVU Engine Operating PanelOutput Terminal Familiarization DCA-220SSVU Output Terminal Panel Familiarization100VAC Gfci Receptacles DCA-220SSVU Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsDCA-220SSVU Load Application Single Phase LoadThree Phase Load Generator Amperage Generator OutputVoltagesVoltage Change-Over Board Change-Over Switch How to Read the Output Terminal GaugeDCA-220SSVU Generator OUTPUTS/ Gauge Reading Maximum AmpsUvwo Terminal Output Voltages DCA-220SSVU Output Terminal Panel Connections3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages3Ø-480V Uvwo Terminal Output Voltages DCA-220SSVU Output Terminal Panel Connections1Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesCircuit Breakers DCA-220SSVU PRE-SETUPLubrication Oil Fuel CheckRefueling Refueling ProcedureAir Cleaner Fan Belt Tension Cleaning the RadiatorOperation FreezingWeather Must be less than 50%Battery Cable Installation BatteryWiring AlternatorStarting Manual DCA-220SSVU Generator START-UP Procedure ManualBefore Starting No Load Coolant Temperature GaugeMpec Control Switch Auto Starting Auto ModeEmergency Shutdown Procedure Normal Shutdown ProcedureDCA-220SSVU Maintenance Air Removal Cleaning the Fuel StrainerCheck Oil Level Replacing Oil FilterTo ensure adequate starting Trailer Maintenance DCA-220SSVU -TRAILER MaintenanceHydraulic Surge Brakes Brake AdjustmentBrakes Suspension Tires/Wheels/Lug NutsTireWear/Inflation Lug Nut Torque Requirements DCA-220SSVU -TRAILER MaintenanceTrailer/Towing Vehicle Wiring Diagram DCA-220SSVU -TRAILERWIRING DiagramGenerator Wiring Diagram DCA-220SSVU Generatorwiring DiagramEngine Wiring Diagram DCA-220SSVU Enginewiring DiagramGenerator Troubleshooting DCA-220SSVU -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-220SSVU -TROUBLESHOOTING Engine ControllerDCA-220SSVU Explanation of Code in Remarks Column Sample Parts ListDescription DCA-220SSVU Suggested Spare PartsDCA-220SSVU Generator Assy Part Name QTY Remarks DCA-220SSVU Generator ASSY. Part Name QTY DCA-220SSVU- Control Panel Assy Knob DCA-220SSVU- Control Panel AssyDCA-220SSVU- Control BOX Assy Part Name DCA-220SSVU- Control BOX ASSY. LY2DUS24VDC DCA-220SSVU- Engine and Radiator Assy Breather Pipe 66 DCA-220SSVU- Operation and Parts Manual REV. #1 01/20/06 Hose Band Output Terminal Assy DCA-220SSVU- Outputterminal AssyTerminal Board DCA-220SSVU- Battery Assy Battery DCA-220SSVU- Muffler Assy Muffler DCA-220SSVU- Fueltank Assy Fuel Tank Enclosure Assy DCA-220SSVU- Enclosure AssyBase Enclosure ASSY. DCA-220SSVU- Enclosure ASSY.Hinge DCA-220SSVU- Rubber Seals Assy Seal Rubber DCA-220SSVU- Nameplate and Decals Assy Battery Group Freightpolicy Terms and Conditions of Sale PartsDCA-220SSVU- Operation and Parts Manual REV. #1 01/20/06 Your Local Dealer is
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DCA-220SSVU specifications

The Multiquip DCA-220SSVU is a robust and versatile generator, designed for both commercial and industrial applications. It is particularly renowned for its reliability, efficiency, and advanced features tailored to meet the demands of various worksites.

At its core, the DCA-220SSVU is a silent diesel generator, powered by a dependable Yanmar engine. This engine not only provides impressive performance but also ensures durability, making it a popular choice for operations that require continuous power supply. With a power output capacity of 220 kVA, this generator can effortlessly handle heavy-duty equipment and multiple power needs simultaneously.

One of the standout features of the DCA-220SSVU is its sound attenuation technology. Enclosed in a weather-proof canopy, the generator significantly minimizes noise output, making it an ideal option for locations with strict noise regulations, such as residential areas or sensitive environments. The generator operates at a low noise level, allowing it to blend seamlessly into various settings without causing disruption.

The Multiquip DCA-220SSVU also boasts advanced fuel efficiency. It is engineered to consume lesser fuel while providing maximum output, leading to reduced operational costs for users. This efficiency not only helps in cost savings but also minimizes the environmental impact, aligning with contemporary sustainability practices.

Another characteristic that sets the DCA-220SSVU apart is its user-friendly operation. The generator comes equipped with a digital control panel that displays critical information, including voltage, frequency, and runtime. This feature enables operators to monitor performance easily and perform quick troubleshooting when necessary.

Safety is paramount with the DCA-220SSVU, which is equipped with various protective features. These include low oil pressure shutdown, high coolant temperature shutdown, and overcurrent protection, ensuring that the generator operates safely and efficiently under varying load conditions.

Additionally, the generator features a large fuel tank that allows for extended run times, making it suitable for long-term projects or emergency situations. The DCA-220SSVU is engineered for enhanced mobility, thanks to its sturdy frame and integrated lifting points, allowing it to be transported easily across different job sites.

In conclusion, the Multiquip DCA-220SSVU is a powerful, efficient, and quiet generator that incorporates advanced technologies, comprehensive safety features, and user-friendly controls. Ideal for contractors and businesses looking for reliable power solutions, this generator exemplifies Multiquip's commitment to quality and innovation in the construction and industrial sectors.