Multiquip DCA-220SSVU Generator START-UP Procedure Manual, Before Starting, Starting Manual

Page 36

DCA-220SSVU — GENERATOR START-UP PROCEDURE (MANUAL)

Before Starting

CAUTION - LETHAL EXHAUST HAZARD

The engine's exhaust contains harmful emissions.

ALWAYS have adequate ventilation when operating.

Direct exhaust away from nearby personnel.

WARNING - STARTINGTHE GENERATOR

NEVER! manually start the engine with the main, GFCI or auxiliary circuit breakers in the ON (closed) position.

1.Place the main, G.F.C.I., and aux. circuit breakers (Figure 38) in the OFF position prior to starting the engine.

Starting (Manual)

1.In cold weather conditions, press and hold the pre-heat button (Figure 40) for at least 50 seconds to warm the engine glow plugs.

Figure 42. Pre-Heat Button

2.Place the engine speed switch (Figure 41) in the “LOW ” (down) position.

Figure 41. Engine Speed Switch (Low)

3.Once the engine glow plugs have been warmed, place the MPEC Control Switch in the MANUAL position to start the engine (Figure 42).

Figure 38. Main, Aux. and GFCI

Circuit Breakers (OFF)

2.Make sure the the voltage change-over board has been configured for the desired output voltage.

3.Connect the load to the receptacles or the output terminal lugs as shown in Figure 13. These load connection points can be found on the output terminal panel and the output terminal panel’s hard wire hookup panel.

4.The output terminal lugs are protected by a plastic cover. Remove this cover to gain access to the terminals. Tighten terminal nuts securely to prevent load wires from slipping out.

5.Close all engine enclosure doors (Figure 39).

Figure 42. MPEC Control Switch

(Manual Position)

4.Once the engine starts, let it engine run for 1-2 minutes. Listen for any abnormal noises. If any abnormalities exists shutdown the engine and correct the problem. If the engine is running smoothly, place the engine speed switch (Figure 43) in the HIGH(up) position.

Figure 43. Engine Speed Switch (High)

5.Verify that the Engine Running status LED on the MPEC unit (Figure 44) is ON (lit) after the engine has been started.

Figure 39. Engine Enclosure Doors

Figure 44. Engine Running LED (ON)

 

PAGE 36 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)

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Contents Parts List NO. M4870300024A Model DCA-220SSVU2 DCA-220SSVU- Operation and Parts Manual REV. #1 01/20/06 Heres HOW to GET Help Table of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-220SSVU Specifications DCA-220SSVU Dimensions TOP, Side and Front DimensionsDCA-220SSVU Safety Message Alert Symbols Hazard SymbolsDCA-220SSVU Safety Message Alert Symbols General Safety DCA-220SSVU Rules for Safe OperationElectrical Safety DCA-220SSVU Rules for Safe OperationGenerator Grounding Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-220SSVU Generator Decals DCA-220SSVU Generator Decals Generator Decals Cont inuedDCA-220SSVU Installation Typical Generator Grounding ApplicationDCA-220SSVU Installation Outdoor InstallationIndoor Installation MountingGenerator Engine Operating PanelGenerator Control Panel Output Terminal PanelDCA-220SSVU Major Components Major Components20 DCA-220SSVU- Operation and Parts Manual REV. #1 01/20/06 DCA-220SSVU Generator Control Panel DCA-220SSVU Engine Operating Panel DCA-220SSVU Engine Operating Panel Auto On/Off Engine Controller MpecDCA-220SSVU Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-220SSVU Output Terminal Panel Familiarization 100VAC Gfci ReceptaclesConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadDCA-220SSVU Load Application Generator OutputVoltages Voltage Change-Over BoardGenerator Amperage How to Read the Output Terminal Gauge Change-Over SwitchDCA-220SSVU Generator OUTPUTS/ Gauge Reading Maximum AmpsDCA-220SSVU Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output VoltagesDCA-220SSVU Output Terminal Panel Connections 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesDCA-220SSVU PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionOperation FreezingWeather Must be less than 50%Battery Battery Cable InstallationWiring AlternatorDCA-220SSVU Generator START-UP Procedure Manual Before StartingStarting Manual Coolant Temperature Gauge No LoadStarting Auto Mode Mpec Control Switch AutoNormal Shutdown Procedure Emergency Shutdown ProcedureDCA-220SSVU Maintenance Cleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterTo ensure adequate starting DCA-220SSVU -TRAILER Maintenance Trailer MaintenanceBrake Adjustment BrakesHydraulic Surge Brakes Tires/Wheels/Lug Nuts TireWear/InflationSuspension DCA-220SSVU -TRAILER Maintenance Lug Nut Torque RequirementsDCA-220SSVU -TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-220SSVU Generatorwiring Diagram Generator Wiring DiagramDCA-220SSVU Enginewiring Diagram Engine Wiring DiagramDCA-220SSVU -TROUBLESHOOTING Generator Generator TroubleshootingDCA-220SSVU -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecSample Parts List DCA-220SSVU Explanation of Code in Remarks ColumnDCA-220SSVU Suggested Spare Parts DescriptionDCA-220SSVU Generator Assy Part Name QTY Remarks DCA-220SSVU Generator ASSY. Part Name QTY DCA-220SSVU- Control Panel Assy DCA-220SSVU- Control Panel Assy KnobDCA-220SSVU- Control BOX Assy Part Name DCA-220SSVU- Control BOX ASSY. LY2DUS24VDC DCA-220SSVU- Engine and Radiator Assy Breather Pipe 66 DCA-220SSVU- Operation and Parts Manual REV. #1 01/20/06 Hose Band DCA-220SSVU- Outputterminal Assy Output Terminal AssyTerminal Board DCA-220SSVU- Battery Assy Battery DCA-220SSVU- Muffler Assy Muffler DCA-220SSVU- Fueltank Assy Fuel Tank DCA-220SSVU- Enclosure Assy Enclosure AssyBase DCA-220SSVU- Enclosure ASSY. Enclosure ASSY.Hinge DCA-220SSVU- Rubber Seals Assy Seal Rubber DCA-220SSVU- Nameplate and Decals Assy Battery Group Terms and Conditions of Sale Parts FreightpolicyDCA-220SSVU- Operation and Parts Manual REV. #1 01/20/06 Your Local Dealer is
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DCA-220SSVU specifications

The Multiquip DCA-220SSVU is a robust and versatile generator, designed for both commercial and industrial applications. It is particularly renowned for its reliability, efficiency, and advanced features tailored to meet the demands of various worksites.

At its core, the DCA-220SSVU is a silent diesel generator, powered by a dependable Yanmar engine. This engine not only provides impressive performance but also ensures durability, making it a popular choice for operations that require continuous power supply. With a power output capacity of 220 kVA, this generator can effortlessly handle heavy-duty equipment and multiple power needs simultaneously.

One of the standout features of the DCA-220SSVU is its sound attenuation technology. Enclosed in a weather-proof canopy, the generator significantly minimizes noise output, making it an ideal option for locations with strict noise regulations, such as residential areas or sensitive environments. The generator operates at a low noise level, allowing it to blend seamlessly into various settings without causing disruption.

The Multiquip DCA-220SSVU also boasts advanced fuel efficiency. It is engineered to consume lesser fuel while providing maximum output, leading to reduced operational costs for users. This efficiency not only helps in cost savings but also minimizes the environmental impact, aligning with contemporary sustainability practices.

Another characteristic that sets the DCA-220SSVU apart is its user-friendly operation. The generator comes equipped with a digital control panel that displays critical information, including voltage, frequency, and runtime. This feature enables operators to monitor performance easily and perform quick troubleshooting when necessary.

Safety is paramount with the DCA-220SSVU, which is equipped with various protective features. These include low oil pressure shutdown, high coolant temperature shutdown, and overcurrent protection, ensuring that the generator operates safely and efficiently under varying load conditions.

Additionally, the generator features a large fuel tank that allows for extended run times, making it suitable for long-term projects or emergency situations. The DCA-220SSVU is engineered for enhanced mobility, thanks to its sturdy frame and integrated lifting points, allowing it to be transported easily across different job sites.

In conclusion, the Multiquip DCA-220SSVU is a powerful, efficient, and quiet generator that incorporates advanced technologies, comprehensive safety features, and user-friendly controls. Ideal for contractors and businesses looking for reliable power solutions, this generator exemplifies Multiquip's commitment to quality and innovation in the construction and industrial sectors.