Multiquip DCA-220SSVU operation manual Battery Cable Installation, Alternator, Wiring

Page 35

Battery

This unit is of negative ground DO NOT connect in reverse. Always maintain battery fluid level between the specified marks. Battery life will be shortened, if the fluid level are not properly maintained. Add only distilled water when replenishment is necessary.

DO NOT over fill. Check to see whether the battery cables are loose. Poor contact may result in poor starting or malfunctions. Always keep the terminals firmly tightened. Coating the terminals with an approved battery terminal treatment compound. Replace battery with only recommended type battery. The battery type used in this generator is BCI Group 27.

The battery is sufficiently charged if the specific gravity of the battery fluid is 1.28 (at 68° F). If the specific gravity should fall to 1.245 or lower, it indicates that the battery is dead and needs to be recharged or replaced.

Before charging the battery with an external electric source, be sure to disconnect the battery cables.

Battery Cable Installation

ALWAYS be sure the battery cables (Figure 37) are properly connected to the battery terminals as shown below.The Red Cable is connected to the positive terminal of the battery, and the Black Cable is connected to the negative terminal of the battery.

CAUTION - BATTERY SERVICING SAFETY

ALWAYS disconnect the negative terminal FIRST and reconnect negative terminal LAST.

Figure 37. Battery Connections

DCA-220SSVUPRE-SETUP

When connecting battery do the following:

1.NEVER connect the battery cables to the battery terminals when the MPEC Control Switch is in either the MANUAL position.ALWAYS make sure that the MPEC Control Switch is in the OFF/RESET position when connecting the battery.

2.Place a small amount of battery terminal treatment compound around both battery terminals.This will ensure a good connection and will help prevent corrosion around the battery terminals.

If the battery cable is connected

NOTE incorrectly, electrical damage to the generator will occur. Pay close attention to the polarity of the battery when connecting the battery.

CAUTION - BATTERY SERVICING SAFETY

Inadequate battery connections may cause poor starting of the generator, and create other malfunctions.

Alternator

The polarity of the alternator is negative grounding type. When an inverted circuit connection takes place, the circuit will be in short circuit instantaneously resulting the alternator failure.

DO NOT put water directly on the alternator. Entry of water into the alternator can cause corrision and damage the alternator.

Wiring

Inspect the entire generator for bad or worn electrical wiring or connections. If any wiring or connections are exposed (insulation missing) replace wiring immediately.

Piping and Hose Connection

Inspect all piping, oil hose, and fuel hose connections for wear and tightness.Tighten all hose clamps and check hoses for leaks.

If any hose (fuel or oil) lines are defective replace them immediately.

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 35

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Contents Model DCA-220SSVU Parts List NO. M4870300024A2 DCA-220SSVU- Operation and Parts Manual REV. #1 01/20/06 Heres HOW to GET Help Table of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDCA-220SSVU Specifications Dimensions DCA-220SSVU Dimensions TOP, Side and FrontHazard Symbols DCA-220SSVU Safety Message Alert SymbolsDCA-220SSVU Safety Message Alert Symbols DCA-220SSVU Rules for Safe Operation General SafetyGenerator Grounding Electrical SafetyDCA-220SSVU Rules for Safe Operation Battery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyDCA-220SSVU Generator Decals Generator Decals Cont inued DCA-220SSVU Generator DecalsTypical Generator Grounding Application DCA-220SSVU InstallationMounting DCA-220SSVU InstallationOutdoor Installation Indoor InstallationOutput Terminal Panel GeneratorEngine Operating Panel Generator Control PanelMajor Components DCA-220SSVU Major Components20 DCA-220SSVU- Operation and Parts Manual REV. #1 01/20/06 DCA-220SSVU Generator Control Panel DCA-220SSVU Engine Operating Panel Auto On/Off Engine Controller Mpec DCA-220SSVU Engine Operating PanelOutput Terminal Familiarization DCA-220SSVU Output Terminal Panel Familiarization100VAC Gfci Receptacles DCA-220SSVU Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsDCA-220SSVU Load Application Single Phase LoadThree Phase Load Generator Amperage Generator OutputVoltagesVoltage Change-Over Board Maximum Amps How to Read the Output Terminal GaugeChange-Over Switch DCA-220SSVU Generator OUTPUTS/ Gauge Reading1Ø-240V Uvwo Terminal Output Voltages DCA-220SSVU Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages DCA-220SSVU Output Terminal Panel Connections3Ø-480V Uvwo Terminal Output Voltages 1Ø-480V Uvwo Terminal Output VoltagesFuel Check DCA-220SSVU PRE-SETUPCircuit Breakers Lubrication OilRefueling Refueling ProcedureMust be less than 50% Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherAlternator BatteryBattery Cable Installation WiringStarting Manual DCA-220SSVU Generator START-UP Procedure ManualBefore Starting No Load Coolant Temperature GaugeMpec Control Switch Auto Starting Auto ModeEmergency Shutdown Procedure Normal Shutdown ProcedureDCA-220SSVU Maintenance Replacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelTo ensure adequate starting Trailer Maintenance DCA-220SSVU -TRAILER MaintenanceHydraulic Surge Brakes Brake AdjustmentBrakes Suspension Tires/Wheels/Lug NutsTireWear/Inflation Lug Nut Torque Requirements DCA-220SSVU -TRAILER MaintenanceTrailer/Towing Vehicle Wiring Diagram DCA-220SSVU -TRAILERWIRING DiagramGenerator Wiring Diagram DCA-220SSVU Generatorwiring DiagramEngine Wiring Diagram DCA-220SSVU Enginewiring DiagramGenerator Troubleshooting DCA-220SSVU -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-220SSVU -TROUBLESHOOTING Engine ControllerDCA-220SSVU Explanation of Code in Remarks Column Sample Parts ListDescription DCA-220SSVU Suggested Spare PartsDCA-220SSVU Generator Assy Part Name QTY Remarks DCA-220SSVU Generator ASSY. Part Name QTY DCA-220SSVU- Control Panel Assy Knob DCA-220SSVU- Control Panel AssyDCA-220SSVU- Control BOX Assy Part Name DCA-220SSVU- Control BOX ASSY. LY2DUS24VDC DCA-220SSVU- Engine and Radiator Assy Breather Pipe 66 DCA-220SSVU- Operation and Parts Manual REV. #1 01/20/06 Hose Band Output Terminal Assy DCA-220SSVU- Outputterminal AssyTerminal Board DCA-220SSVU- Battery Assy Battery DCA-220SSVU- Muffler Assy Muffler DCA-220SSVU- Fueltank Assy Fuel Tank Enclosure Assy DCA-220SSVU- Enclosure AssyBase Enclosure ASSY. DCA-220SSVU- Enclosure ASSY.Hinge DCA-220SSVU- Rubber Seals Assy Seal Rubber DCA-220SSVU- Nameplate and Decals Assy Battery Group Freightpolicy Terms and Conditions of Sale PartsDCA-220SSVU- Operation and Parts Manual REV. #1 01/20/06 Your Local Dealer is
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DCA-220SSVU specifications

The Multiquip DCA-220SSVU is a robust and versatile generator, designed for both commercial and industrial applications. It is particularly renowned for its reliability, efficiency, and advanced features tailored to meet the demands of various worksites.

At its core, the DCA-220SSVU is a silent diesel generator, powered by a dependable Yanmar engine. This engine not only provides impressive performance but also ensures durability, making it a popular choice for operations that require continuous power supply. With a power output capacity of 220 kVA, this generator can effortlessly handle heavy-duty equipment and multiple power needs simultaneously.

One of the standout features of the DCA-220SSVU is its sound attenuation technology. Enclosed in a weather-proof canopy, the generator significantly minimizes noise output, making it an ideal option for locations with strict noise regulations, such as residential areas or sensitive environments. The generator operates at a low noise level, allowing it to blend seamlessly into various settings without causing disruption.

The Multiquip DCA-220SSVU also boasts advanced fuel efficiency. It is engineered to consume lesser fuel while providing maximum output, leading to reduced operational costs for users. This efficiency not only helps in cost savings but also minimizes the environmental impact, aligning with contemporary sustainability practices.

Another characteristic that sets the DCA-220SSVU apart is its user-friendly operation. The generator comes equipped with a digital control panel that displays critical information, including voltage, frequency, and runtime. This feature enables operators to monitor performance easily and perform quick troubleshooting when necessary.

Safety is paramount with the DCA-220SSVU, which is equipped with various protective features. These include low oil pressure shutdown, high coolant temperature shutdown, and overcurrent protection, ensuring that the generator operates safely and efficiently under varying load conditions.

Additionally, the generator features a large fuel tank that allows for extended run times, making it suitable for long-term projects or emergency situations. The DCA-220SSVU is engineered for enhanced mobility, thanks to its sturdy frame and integrated lifting points, allowing it to be transported easily across different job sites.

In conclusion, the Multiquip DCA-220SSVU is a powerful, efficient, and quiet generator that incorporates advanced technologies, comprehensive safety features, and user-friendly controls. Ideal for contractors and businesses looking for reliable power solutions, this generator exemplifies Multiquip's commitment to quality and innovation in the construction and industrial sectors.