Multiquip DCA-10SPX4 Brakes, Brake Adjustment, Check the wheel and drum for free rotation

Page 34

DCA-10SPX4 —TRAILER MAINTENANCE

Brakes

Trailer brakes should be inspected the first 200 miles of operation. This will allow the brake shoes and drums to seat properly. After the first 200 mile interval, inspect the brakes every 3,000 miles. If driving over rough terrain, inspect the brakes more frequently.

Figure 31 displays the major hydraulic surge brake components that will require inspection and maintenance. Please inspect these components as required using steps 1 through 8 and Table 12 as listed below:

Brake Adjustment

1.Place the trailer on jack stands. Make sure the jack stands are placed on secure level ground.

2.Check the wheel and drum for free rotation.

3.Remove the adjusting hole cover from the adjusting slot at the bottom brake backing plate.

4.With a screwdriver or standard adjusting tool, rotate the star wheel of the adjuster assembly to expand the brake shoes.

5.Adjust the brake shoes outward until the pressure of the lining against the wheel drum makes the wheel difficult to turn.

6.Adjust, rotate the star wheel in the opposite direction until the wheel rotates freely with slight lining drag.

7.Replace the adjusting hole cover and lower the trailer to the ground.

8.Repeat steps 1 through 7 on the remaining brakes.

Hydraulic Surge Brakes

Hydraulic surge brakes (Figure 31) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. Brake lines should be periodically checked for cracks, kinks, or blockage.

Figure 31. Hydraulic Brake Components

Actuator

Hydraulic surge braking requires the installation of an actuator at the tongue of the trailer. Remember the surge or push of the trailer toward the tow vehicle automatically synchronizes the trailer brakes with the tow vehicle brakes. As the trailer pushes against the tow vehicle the actuator telescopes together and applies force to the master cylinder, supplying hydraulic pressure to the trailer brakes.

Periodically check and test the surge “actuator” to make sure that it is functioning correctly. Never use an undersize actuator.

Table 12. Hydraulic Brake Troubleshooting

Symptom

Possible Cause

Solution

 

 

 

No Brakes

Brake line broken or kinked?

Repair or replace.

 

 

 

 

Brake lining glazed?

Reburnish or replace.

 

 

 

 

Trailer overloaded?

Correct weight.

Weak Brakes or Brakes Pull to

 

 

Brake drums scored or grooved?

Machine or replace.

One Side

 

 

 

Tire pressure correct?

Inflate all tires equally.

 

 

 

 

Tires unmatched on the same axle?

Match tires.

 

 

 

Locking Brakes

Brake components loose, bent or broken?

Replace components.

 

 

Brake drums out-of-round?

Replace.

 

 

 

 

Noisy Brakes

System lubricated?

Lubricate.

 

 

Brake components correct?

Replace and correct.

 

 

 

 

 

Brake lining thickness incorrect or not

Install new shoes and

Dragging Brakes

adjusted correctly?

linings.

 

 

Enough brake fluid or correct fluid?

Replace rubber parts

 

 

fill with dot 4 fluid.

 

 

 

 

 

PAGE 34 — DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09)

Image 34
Contents Model DCA-10SPX4 Diesel engine exhaust and some Proposition 65WARNINGDCA-10SPX4- Operation and Parts Manual REV. #0 02/17/09 Table of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-10SPX4 Specifications Dimensions Dimension ft. mmDCA-10SPX4 Safety Message Alert Symbols Hazard SymbolsDCA-10SPX4 Safety Message Alert Symbols Injury People General SafetyDCA-10SPX4 Rules for Safe Operation Carbon monoxide gasDCA-10SPX4 Rules for Safe Operation Battery Safety Death Towing and Transporting Safety Guidelines section in this manualDCA-10SPX4- Operation and Parts Manual REV. #0 02/17/09 DCA-10SPX4 Installation Typical Generator Grounding ApplicationWhen connecting the generator Outdoor InstallationIndoor Installation MountingOutput Terminal Panel GeneratorGenerator Control Panel Open Delta Excitation SystemDCA-10SPX4 Major Components Major ComponentsDCA-10SPX4 Generator Control Panel DCA-10SPX4 Output Terminal Panel Familiarization Output Terminal Familiarization120VAC Gfci Receptacle DCA-10SPX4 Output Terminal Panel FamiliarizationL5-30RTwist Lock 120VAC Receptacle Option Connecting Loads DCA-10SPX4 Output Terminal Panel FamiliarizationGenerator Amperage Single Phase LoadDCA-10SPX4 Load APPLICATION/MAXIMUM Amperage Rated Voltage Maximum AmpsLubrication Oil DCA-10SPX4 SetupCircuit Breakers Fuel CheckRefueling Procedure RefuelingCoolant Antifreeze/Summer Coolant/Water Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherWiring BatteryBattery Cable Installation AlternatorDirect exhaust away from nearby personnel Before StartingEngines exhaust contains harmful emissions Close all engine enclosure doors FigureDCA-10SPX4 Generator START-UP Procedure Set the Speed Control Switch to the RUN position FigureNormal Shutdown Procedure Emergency Shutdown ProcedureDCA-10SPX4 Maintenance Check Oil Level Cleaning the Fuel StrainerAir Removal Replacing Oil FilterCheck the wheel and drum for free rotation Brake AdjustmentBrakes Hydraulic Surge BrakesTireWear/Inflation DCA-10SPX4 -TRAILER MaintenanceTires/Wheels/Lug Nuts SuspensionLug Nut Torque Requirements DCA-10SPX4 -TRAILER MaintenanceStart all wheel lug nuts by hand DCA-10SPX4 Generatorwiring Diagram Generator Wiring DiagramDCA-10SPX4 Enginewiring Diagram DCA-10SPX4 -TROUBLESHOOTING Engine Engine TroubleshootingDCA-10SPX4 -TROUBLESHOOTING Engine DCA-10SPX4 -TROUBLESHOOTING Generator DCA-10SPX4 -TROUBLESHOOTING PRE-HEAT Lamp Codes Failure Diagnosis Lamp CodeDCA-10SPX4- Operation and Parts Manual REV. #0 02/17/09 Sample Parts List DCA-10SPX4 Explanation of Code in Remarks ColumnDCA-10SPX4 Suggested Spare Parts To 3 UnitsDCA -10SPX4 Generator Assy DCA 10SPX4 Generator Assy DCA 10SPX4 Control Panel Assy 0601800281 B02240051030601800455 Frequency METER, 45~65 Hz 0601805745 060184007350 DCA-10SPX4- Operation and Parts Manual REV. #0 02/17/09 B0214002903 06018066400601830771 0017108020DCA 10SPX4 Output Receptacle Assy 0601811035 06018151090601812598 0601811033DCA 10SPX4 Engine and Radiator Assy 1641432433 B09242001741638297011 B030420040356 DCA-10SPX4- Operation and Parts Manual REV. #0 02/17/09 0016906015 08020811048702082004 0199900450DCA 10SPX4 Battery Assy 0805002904 0165308026B1345200114 0037808000DCA 10SPX4 Muffler Assy 1526312371 B0331100703B0334000503 0207008000DCA 10SPX4 Fueltank Assy 0810105900 B03640007030810105800 B0364300403DCA 10SPX4 Enclosure Assy B0424001302 B0414002202D3414800104 B049410090466 DCA-10SPX4- Operation and Parts Manual REV. #0 02/17/09 0845047104 084504720439A 0845045004 40A 0845045004DCA 10SPX4 Rubber Seals Assy 0221700900 02292006500229400695 0221700640DCA 10SPX4 Name Plate Assy B9504501204 08406141042635 0800650804Terms and Conditions of Sale Parts FreightpolicyDCA-10SPX4- Operation and Parts Manual REV. #0 02/17/09 Fax 972 Lewisville, TX

DCA-10SPX4 specifications

The Multiquip DCA-10SPX4 is a versatile and robust portable generator designed for a variety of applications, making it an excellent choice for both homeowners and professionals alike. With its compact design and powerful output, the DCA-10SPX4 is ideal for construction sites, outdoor events, and emergency backup power.

One of the standout features of the DCA-10SPX4 is its 10,000 watts of peak power output, ensuring it can handle demanding electrical loads with ease. The generator is powered by a reliable 4-cylinder engine, delivering superior performance while maintaining fuel efficiency. This combination of power and efficiency makes it suitable for both short-term use and extended periods without frequent refueling.

The DCA-10SPX4 is equipped with advanced technologies that enhance its overall reliability. It features an automatic voltage regulator (AVR) which ensures stable voltage output, protecting sensitive equipment from surges and fluctuations. This is particularly important for users who need to power electronics, tools, and other devices that require consistent voltage levels.

Another notable characteristic of the DCA-10SPX4 is its user-friendly control panel, which provides easy access to all essential functions. With multiple outlets, including 120V and 240V options, it accommodates a range of plug types, making it versatile enough for various applications. Additionally, the generator has built-in circuit breakers to prevent overloads and ensures user safety during operation.

Durability is a key aspect of the DCA-10SPX4, as it is engineered with a heavy-duty frame that can withstand rugged conditions commonly encountered on job sites. The generator also features an integrated wheel kit, allowing for easy transportation and maneuverability, which is a significant advantage when moving power equipment from one location to another.

Maintenance is simplified with the DCA-10SPX4, as it includes easy-access service points. Routine checks and oil changes can be performed quickly, ensuring the generator remains operational and prolonging its lifespan.

Overall, the Multiquip DCA-10SPX4 shines in its class due to its powerful performance, advanced technology, and user-friendly features. Whether for emergency backup, construction, or recreational use, it stands out as a reliable and efficient generator that meets the needs of diverse users.