Contents
Processes
OM-4433218 314K
Description
File Engine Drive
From Miller to You
Table of Contents
Warranty
Arc Welding Hazards
Symbol Usage
Engine Hazards
Compressed Air Hazards
California Proposition 65 Warnings
Principal Safety Standards
EMF Information
Radiation can cause interference
− Consignes DE Sécurité − Lire Avant Utilisation
Signification des symboles
UN Choc Électrique peut tuer
LES Fumées ET LES GAZ peuvent être dangereux
DES Particules Volantes peuvent blesser les yeux
LE Soudage peut provoquer un in- cendie ou une explosion
DES Pièces Chaudes peuvent provoquer des brûlures graves
LE Bruit peut affecter l’ouïe
’AIR Comprimé peut provoquer des blessures
LA Chaleur DU Moteur peut pro- voquer un incendie
’EMPLOI Excessif peut
LE Surchauffement peut endom- mager le moteur électrique
Pour les moteurs à essence
LE Soudage À L’ARC risque de provoquer des interférences
Pour les moteurs diesel
Boulevard, Rexdale, Ontario, Canada M9W 1R3 téléphone
− Definitions
− 50 h Std
Std
Manufacturer’s Rating Label
Symbols And Definitions
− Specifications
Weld, Power, And Engine Specifications
Dimensions, Weights, And Operating Angles
MIG Mode
Stick Mode
TIG Mode
Volt-Ampere Curves
Exceeding duty cycle can damage unit and void warranty
Curve shows typical fuel use under weld or power loads
Fuel Consumption
Duty Cycle And Overheating
150 125 100
AC Generator Power Curve
Installing Welding Generator
− Installation
See -2for lifting eye rating See -2for mounting information
Grounding
Mounting Welding Generator
Tools Needed 1/2
Installing Exhaust Pipe
Stop engine and let cool
Point exhaust pipe in desired di
Connecting The Battery
Activating The Dry Charge Battery If Applicable
Do not overfill battery cells
Close door after connecting battery
Engine Prestart Checks
Coolant Recovery Tank
Fuel Do not use gasoline. Gasoline will damage engine
Oil
Stick and TIG Welding
Connecting To Weld Output Terminals
MIG and Fcaw Welding
Stop engine
150 ft 200 ft 250 ft
Selecting Weld Cable Sizes
350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 m
Stop engine before
Socket Information
Connecting To Remote 14 Receptacle RC14
Front Panel Controls See Section
− Operating Welding Generator
Description Of Front Panel Controls See Section
Process/Contactor Switch Settings
Process/Contactor Switch
Lift-Arc Start Method Touch
Lift-ArcStart Procedure
Do not Strike Like a Match
Lift-Arc t TIG
Remote Voltage/Amperage Control
Generator Power Receptacles
− Operating Auxiliary Equipment
At least once a month, run engine at
Routine Maintenance
− Maintenance & Troubleshooting
Maintenance Label
By the warranty
Servicing Air Cleaner
To clean air filter
Do not clean housing with air hose
Inspecting And Cleaning Optional Spark Arrestor Muffler
Stop engine and let cool. Reinstall cleanout plug
Servicing Engine Cooling System
Maximum
Adjusting Engine Speed On Standard Models
Do not set engine speed higher
Stop engine. Close door
Weld/Power Speed Adjust- ment
Engine Speed Adjustment
Engine Speed No Load
Rpm max 62.6 Hz 1250 rpm 41.6 Hz
To change oil and filter
Servicing Fuel And Lubrication Systems
To replace primary canister fuel filter
To drain water from fuel system
Overload Protection
Replace Damaged Brushes
Checking Generator Brushes
Voltmeter/Ammeter Help Displays
Help 20 Display
Help 25 Display
Welding
Troubleshooting
Engine
Generator Power
Check for obstructed throttle solenoid
Material Thickness Reference Chart
Circuit Diagram For Welding Generator
− Electrical Diagrams
219 228−D
− RUN-IN Procedure
Wetstacking
Welding Generator
Procedure at less than
Run-In Procedure Using Load Bank
Stop engine Do not touch hot exhaust
From flammables Do not Perform
Bank/grid
Run-In Procedure Using Resistance Grid
From flammables
Do not perform run-in
Has this symbol
− Generator Power Guidelines
Selecting Equipment
Grounding Generator To Truck Or Trailer Frame
How Much Power Does Equipment Require?
Grounding When Supplying Building Systems
Earth ground if supplying
Use ground device as stated Electrical codes
Approximate Power Requirements For Farm/Home Equipment
Approximate Power Requirements For Industrial Motors
Industrial Motors Rating Starting Watts Running Watts
Farm/Home Equipment Rating Starting Watts Running Watts
Contractor Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
How Much Power Can Generator Supply?
Power Required To Start Motor
Single-Phase Induction Motor Starting Requirements
KVA/HP x HP x 1000 = Starting Amperage
Typical Connections To Supply Standby Power
Current Load Watts Amperes
Selecting Extension Cord Use Shortest Cord Possible
− Parts List
109
108 -2 107 101 102 103 100 104 106 105
81 Fig 7372 71 67 66 65
PC3
Dia Part Description Quantity Mkgs
Batt
Panel, Front w/Components -1Item
Panel, Front w/Components
FUEL/HM
Control Panel
Generator
Rectifier Assembly
Wiring Harnesses
Service
Your distributor also gives
Support
Miller Electric Mfg. Co
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For assistance in filing or settling claims, contact
Your distributor and/or equipment manufacturer’s