Miller Electric 300 P manual Batt

Page 64

Item

Dia.

Part

 

Description

Quantity

No.

Mkgs.

No.

 

 

 

 

Figure 12-1. Main Assembly (Continued)

 

 

 

 

 

 

. . . 83 . . . .

. . . . . . .

. . . 213266 . .

Mount, Engine/Generator Flange Mtg

. . . . . 1

. . . . . . . . . .

. . . . . . .

. . . 212623 . .

Tank, Fuel (Includes Fuel Cap And Items Below)

. . . . . 1

. . . 84 . . . .

. . . . . . .

. . . 189908 . . .

. Valve, Drain Fuel 180 Deg Zinc Pld

. . . . . 1

. . . 85 . . . .

. . . . . . .

. . . 181572 . . .

. Bushing, Tank Fuel

. . . . . 1

. . . 86 . . . .

. . . . . . .

. . . 124253 . . .

. Bushing, Tank Fuel

. . . . . 1

. . . 87 . . . .

. . . . . . .

. . . 212611 . . .

. Hose, Fuel Stand Pipe W/3/16 In Ftg (Return)

. . . . . 1

. . . 88 . . . .

. . . . . . .

. . . 212610 . . .

. Hose, Fuel Stand Pipe W/5/16 In Ftg (Supply)

. . . . . 1

. . . 89 . . SENDER . . 213265 . . .

. Sender, Fuel Gauge

. . . . . 1

. . . . . . . . . .

. . . . . . .

. . . 172071 . .

Clamp, Hose .520 − .605 Clp Dia Slfttng Black

. . . . . 8

. . . . . . . . . .

. . . . . . .

. . . 211961 . .

Hose, Sae .312 Id X .560 Od X 16.000

. . . . . 2

. . . . . . . . . .

. . . . . . .

. . . 213804 . .

Hose, Sae .312 Id X .560 Od X 2.500

. . . . . 1

. . . . . . . . . .

. . . . . . .

. . . 191819 . .

Hose, Sae .312 Id X .560 Od X 15.000

. . . . . 1

. . . . . . . . . .

. . . . . . .

. . . 145054 . .

Hose, Sae .187 Id X .410 Od X 26.000

. . . . . 1

. . . 90 . . . .

. . . . . . .

. . . 213465 . .

Bolt, J Stl .312−18 X 7.250 Pld

. . . . . 2

. . . 91 . . . .

. . . . . . .

. . . 213466 . .

Bracket,

Battery Holddown

. . . . . 1

. . . 92 . . . .

BATT .

. . . 146237 . .

Battery, Stor 12v 585 Crk 95 Rsv Gp 55 Maint Free

. . . . . 1

. . . 93 . . . .

. . . . . . .

. . . 190207 . .

Cable, Bat Pos 45 In Lg No 1 Awg W/Clamp & .406 Rng

. . . . . 1

. . . 94 . . . .

. . . . . . .

. . . 213668 . .

Bracket, Mtg Unit

. . . . . 4

. . . 95 . . . .

. . . . . . .

. . . 213458 . .

Base . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . 1

. . . 96 . . . .

. . . . . . .

. . . 213483 . .

Support, Engine Rh

. . . . . 1

. . . 97 . . . .

. . . . . . .

. . . 190206 . .

Cable, Bat Neg 42 In Lg 2 Awg W/Clamp & .375 Rng

. . . . . 1

. . . 98 . . . .

. . . . . . .

. . . 224266 . .

Label, Warning Do Not Weld On Base

. . . . . 2

. . . 99 . . . .

. . . . . . .

. . . 213462 . .

Pad, Mtg Generator

. . . . . 1

. . . . . . . . . .

. . . . . . .

. . . 213670 . .

Screw, 500−13x2.25 Hex Flange−hd Gr8 Pln Chem/Phys

. . . . . 2

. . . . . . . . . .

. . . . . . .

. . . 071731 . .

Washer,

Flat .656idx2.250odx.187t Stl Pld

. . . . . 2

. . 100 . . .

. . . . . . .

. . . 213463 . .

Spacer/Snubber, Generator Mtg

. . . . . 1

. . . . . . . . . .

. . . . . . .

. . . 213600 . .

Screw, 500−13x3.00 Hex Flange−hd Gr8 Pln

. . . . . 1

. . . . . . . . . .

. . . . . . .

. . . 071731 . .

Washer,

Flat .656idx2.250odx.187t Stl Pld

. . . . . 2

. . . . . . . . . .

. . . . . . .

. . . 213464 . .

Bracket,

Battery Locator (In Base − Not Shown)

. . . . . 1

. . 101 . . .

. . . . . . .

. . . 213485 . .

Support,

Engine Lh

. . . . . 1

. . 102 . . .

. . . . . . .

. . . 213459 . .

Crossmember, Engine

. . . . . 1

. . 103 . . .

. . . . . . .

. . . 213460 . .

Crossmember, Generator

. . . . . 1

. . 104 . . .

. . . . . . .

. . +220953 . .

Upright, Front

. . . . . 1

. . 105 . . .

. . . . . . .

. . . 223379 . .

Label, Warning General Precautionary CSA

. . . . . 1

. . 106 . . .

. . . . . . .

. . . 216347 . .

Label, Rating Card Code 151 (Provide Serial No. When Ordering)

. . . . . 1

. . 107 . . .

. . . . . . .

. . . 220955 . .

Panel, Front Access

. . . . . 1

. . 108 . . .

. . . . . .

Figure 12−2 . .

Front Panel Assembly

. . . . . 1

. . 109 . . .

. . . . . . .

. ♦105370 . .

Xfmr, Current

. . . . . 1

. . . . . . . . . .

. . . . . . .

. . . 218306 . .

Kit, Label (Includes Safety & Informational Labels)

. . . . . 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered. * Recommended Spare Parts.

♦Optional

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

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Contents OM-4433218 314K ProcessesDescription File Engine DriveFrom Miller to You Table of Contents Warranty Symbol Usage Arc Welding HazardsEngine Hazards Compressed Air Hazards Principal Safety Standards California Proposition 65 WarningsEMF Information Radiation can cause interferenceSignification des symboles − Consignes DE Sécurité − Lire Avant UtilisationUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïeLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoquer des blessures’EMPLOI Excessif peut LE Surchauffement peut endom- mager le moteur électriqueLE Soudage À L’ARC risque de provoquer des interférences Pour les moteurs à essencePour les moteurs diesel Boulevard, Rexdale, Ontario, Canada M9W 1R3 téléphone− 50 h Std − DefinitionsStd Manufacturer’s Rating Label Symbols And Definitions Weld, Power, And Engine Specifications − SpecificationsDimensions, Weights, And Operating Angles Stick Mode MIG ModeTIG Mode Volt-Ampere CurvesCurve shows typical fuel use under weld or power loads Exceeding duty cycle can damage unit and void warrantyFuel Consumption Duty Cycle And OverheatingAC Generator Power Curve 150 125 100− Installation Installing Welding GeneratorSee -2for lifting eye rating See -2for mounting information GroundingMounting Welding Generator Installing Exhaust Pipe Tools Needed 1/2Stop engine and let cool Point exhaust pipe in desired diActivating The Dry Charge Battery If Applicable Connecting The BatteryDo not overfill battery cells Close door after connecting batteryCoolant Recovery Tank Engine Prestart ChecksFuel Do not use gasoline. Gasoline will damage engine OilConnecting To Weld Output Terminals Stick and TIG WeldingMIG and Fcaw Welding Stop engineSelecting Weld Cable Sizes 150 ft 200 ft 250 ft350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 m Stop engine beforeConnecting To Remote 14 Receptacle RC14 Socket Information− Operating Welding Generator Front Panel Controls See SectionDescription Of Front Panel Controls See Section Process/Contactor Switch Process/Contactor Switch SettingsLift-ArcStart Procedure Lift-Arc Start Method TouchDo not Strike Like a Match Lift-Arc t TIGRemote Voltage/Amperage Control − Operating Auxiliary Equipment Generator Power ReceptaclesAt least once a month, run engine at − Maintenance & Troubleshooting Routine MaintenanceMaintenance Label Servicing Air Cleaner By the warrantyTo clean air filter Do not clean housing with air hoseStop engine and let cool. Reinstall cleanout plug Inspecting And Cleaning Optional Spark Arrestor MufflerServicing Engine Cooling System Adjusting Engine Speed On Standard Models MaximumDo not set engine speed higher Stop engine. Close doorEngine Speed Adjustment Weld/Power Speed Adjust- mentEngine Speed No Load Rpm max 62.6 Hz 1250 rpm 41.6 HzServicing Fuel And Lubrication Systems To change oil and filterTo replace primary canister fuel filter To drain water from fuel systemOverload Protection Checking Generator Brushes Replace Damaged BrushesHelp 20 Display Voltmeter/Ammeter Help DisplaysHelp 25 Display Troubleshooting WeldingGenerator Power EngineCheck for obstructed throttle solenoid Material Thickness Reference Chart − Electrical Diagrams Circuit Diagram For Welding Generator219 228−D Wetstacking − RUN-IN ProcedureWelding Generator Run-In Procedure Using Load Bank Procedure at less thanStop engine Do not touch hot exhaust From flammables Do not PerformRun-In Procedure Using Resistance Grid Bank/gridFrom flammables Do not perform run-in− Generator Power Guidelines Has this symbolSelecting Equipment Grounding Generator To Truck Or Trailer FrameGrounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Use ground device as stated Electrical codesApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts Amperes109 − Parts List108 -2 107 101 102 103 100 104 106 105 81 Fig 7372 71 67 66 65 PC3 Dia Part Description Quantity Mkgs Batt Panel, Front w/Components Panel, Front w/Components -1ItemFUEL/HM Control Panel Generator Rectifier Assembly Wiring Harnesses Your distributor also gives ServiceSupport To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s
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