Miller Electric 300 P manual Wiring Harnesses

Page 70

Note

 

 

Some wiring harness components (switches, relays, supplementary protectors) are also

 

 

 

referenced elsewhere in this parts list. Purchase components separately or as part of the

 

 

 

associated wiring harness.

 

Item

Dia.

 

Part

Description

Quantity

No.

Mkgs.

 

No.

 

 

 

 

Wiring Harnesses

 

 

 

 

 

 

 

. . . . . . . .

. . . . . . . . .

. .

. 231122 . .

Harness, Engine (Includes)

. . . 1

. . . . . . . .

. . . S4 . .

. .

. 021467 . . .

. Switch, Tgl Spst 3a 250v Off−none−(On) Spd Term

. . . 1

. . . . . . . .

SR1, SR2 .

. 035704 . . .

. Rectifier, Integ Bridge 40. Amp 800v

. . . 2

. . . . . . . .

. . CB1 . . . . 190374 . . .

. Circuit Breaker, Auto Reset 12vdc 40 Amp

. . . 1

. . . . . . . .

CB2, CB3 .

. 083432 . . .

. Supplementary Pro, Man Reset 1p 10a 250vac Frict

. . . 2

. . . . . . . .

. . CR3 . . . . 197325 . . .

. Relay, Encl 12vdc Spst 70a 4pin Flange Mtg

. . . 1

. . . . . . . .

. . CR2 . . . . 214876 . .

Relay, Encl 6vdc Spst 35a/14vdc 5 Pin

. . . 1

. . . . . . . .

. . . R4 . .

. .

. 217335 . . .

. Resistor Board, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . . . . . .

. . . . . . . . .

. .

. 148850 . . .

. Socket, Relay 5 Pin

. . . 1

. . . . . . . .

. . . . . . . . .

. .

. 212116 . . .

. Conn, Deutsch 2p 1row Female Plug

. . . 3

. . . . . . . .

. . . . . . . . .

. .

. 212117 . . .

. Conn, Deutsch Wedge Lock 2 Position

. . . 3

. . . . . . . .

. . PLG1 .

. .

. 214932 . . .

. Conn, Rect Univ 039 8p/S 2row Plug Cable Lkg Seal

. . . 1

. . . . . . . .

. . . . . . . . .

. .

. 214933 . . .

. Seal, Wire Univ 039

. . . 7

. . . . . . . .

. . . . . . . . .

. .

. 214934 . . .

. Seal, Plug Univ 039

. . . 1

. . . . . . . .

. For S1

. . . 211292 . . .

. Conn, Pack 4p 1row Female

. . . 1

. . . . . . . .

. For S1

. . . 211293 . . .

. Conn, Pack Terminal Position Assurance(Lock)

. . . 1

. . . . . . . .

. . . . . . . . .

. .

. 129524 . . .

. Term, Frict 250x032 Uninsul Male .130 Stud Mtg 3pr

. . . 2

. . . . . . . .

. . . . . . . . .

. .

. 217002 . .

Harness, Weld Control (Includes)

. . . 1

. . . . . . . .

. . PLG2 .

. .

. 150316 . . .

. Conn, Rect Univ 039 6p/S 3row Plug Cable Lkg

. . . 1

. . . . . . . .

. . PLG9 .

. .

. 214951 . . .

. Conn, Rect Univ 039 6p/S 3row Plug Cable Lkg Seal

. . . 1

. . . . . . . .

. . . . . . . . .

. .

. 214933 . . .

. Seal, Wire Univ 039

. . . 3

. . . . . . . .

. . . . . . . . .

. .

. 214934 . . .

. Seal, Plug Univ 039

. . . 3

. . . . . . . .

. . PLG8 .

. .

. 147992 . . .

. Conn, Rect Univ 039 10p/S 2row Plug Cable Lkg

. . . 1

. . . . . . . .

. . PLG6 .

. .

. 193184 . . .

. Conn, Rect Cinch 30 Pin

. . . 1

. . . . . . . .

. . PLG7 .

. .

. 193183 . . .

. Conn, Rect Cinch 18 Pin

. . . 1

. . . . . . . .

. . PLG9 .

. .

. 215261 . . .

. Conn, Deutsch 12p 2row Female Plug

. . . 1

. . . . . . . .

. PLG10 . . . 215262 . . .

. Conn, Deutsch 12p 2row Female Plug

. . . 1

. . . . . . . .

. . . . . . . . .

. .

. 215265 . . .

. Conn, Deutsch Wedge Lock 12 Position

. . . 2

. . . . . . . .

. . . . . . . . .

. .

. 215343 . . .

. Seal, Plug Deutsch 12−16 Size

. . . 7

. . . . . . . .

. . PLG5 .

. .

. 113750 . . .

. Conn, Rect Mini 045 4skt 2row Plug Cable Lkg

. . . 1

. . . . . . . .

. . . . . . . . .

. .

. 217000 . . .

. Cable, Lem

. . . 1

. . . . . . . .

. . . . . . . . .

. .

. 215340 . . .

. Conn, Rect Univ 039 2p/S 1row Rcpt Cable/Pnl Lkg S

. . . 1

. . . . . . . .

. . . . . . . . .

. .

. 214933 . . .

. Seal, Wire Univ 039

. . . 2

. . . . . . . .

. . . . . . . . .

. .

. 214984 . .

Harness, Rectifier Cc/Cv (Includes)

. . . 1

. . . . . . . .

. PLG11

. . . 193183 . . .

. Conn, Rect Cinch 18 Pin

. . . 1

. . . . . . . .

. . . . . . . . .

. .

. 207716 . . .

. Conn, Faston Mini Polarized 2 Skt G1k1

. . . 6

. . . . . . . .

. . . . . . . . .

. .

. 207718 . . .

. Conn, Faston Mini Polarized 2 Skt G2k2

. . . 3

. . . . . . . . . . . . . . . . . . . . 217010 . . Harness, Receptacle Auxiliary Power (Includes) . . . . . . . . . . . . . . . . . . 1

. . . . . . . . CB4, CB6 . . 093996 . . . . Supplementary Pro, Man Reset 1p 20a 250vac Fric . . . . . . . . . . . . . . . . 2

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Contents Description OM-4433218 314KProcesses File Engine DriveFrom Miller to You Table of Contents Warranty Symbol Usage Arc Welding HazardsEngine Hazards Compressed Air Hazards EMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings Radiation can cause interferenceUN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïe’EMPLOI Excessif peut LA Chaleur DU Moteur peut pro- voquer un incendie’AIR Comprimé peut provoquer des blessures LE Surchauffement peut endom- mager le moteur électriquePour les moteurs diesel LE Soudage À L’ARC risque de provoquer des interférencesPour les moteurs à essence Boulevard, Rexdale, Ontario, Canada M9W 1R3 téléphone− 50 h Std − DefinitionsStd Manufacturer’s Rating Label Symbols And Definitions Weld, Power, And Engine Specifications − SpecificationsDimensions, Weights, And Operating Angles TIG Mode Stick ModeMIG Mode Volt-Ampere CurvesFuel Consumption Curve shows typical fuel use under weld or power loadsExceeding duty cycle can damage unit and void warranty Duty Cycle And OverheatingAC Generator Power Curve 150 125 100See -2for lifting eye rating See -2for mounting information − InstallationInstalling Welding Generator GroundingMounting Welding Generator Stop engine and let cool Installing Exhaust PipeTools Needed 1/2 Point exhaust pipe in desired diDo not overfill battery cells Activating The Dry Charge Battery If ApplicableConnecting The Battery Close door after connecting batteryFuel Do not use gasoline. Gasoline will damage engine Coolant Recovery TankEngine Prestart Checks OilMIG and Fcaw Welding Connecting To Weld Output TerminalsStick and TIG Welding Stop engine350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 m Selecting Weld Cable Sizes150 ft 200 ft 250 ft Stop engine beforeConnecting To Remote 14 Receptacle RC14 Socket Information− Operating Welding Generator Front Panel Controls See SectionDescription Of Front Panel Controls See Section Process/Contactor Switch Process/Contactor Switch SettingsDo not Strike Like a Match Lift-ArcStart ProcedureLift-Arc Start Method Touch Lift-Arc t TIGRemote Voltage/Amperage Control − Operating Auxiliary Equipment Generator Power ReceptaclesAt least once a month, run engine at − Maintenance & Troubleshooting Routine MaintenanceMaintenance Label To clean air filter Servicing Air CleanerBy the warranty Do not clean housing with air hoseStop engine and let cool. Reinstall cleanout plug Inspecting And Cleaning Optional Spark Arrestor MufflerServicing Engine Cooling System Do not set engine speed higher Adjusting Engine Speed On Standard ModelsMaximum Stop engine. Close doorEngine Speed No Load Engine Speed AdjustmentWeld/Power Speed Adjust- ment Rpm max 62.6 Hz 1250 rpm 41.6 HzTo replace primary canister fuel filter Servicing Fuel And Lubrication SystemsTo change oil and filter To drain water from fuel systemOverload Protection Checking Generator Brushes Replace Damaged BrushesHelp 20 Display Voltmeter/Ammeter Help DisplaysHelp 25 Display Troubleshooting WeldingGenerator Power EngineCheck for obstructed throttle solenoid Material Thickness Reference Chart − Electrical Diagrams Circuit Diagram For Welding Generator219 228−D Wetstacking − RUN-IN ProcedureWelding Generator Stop engine Do not touch hot exhaust Run-In Procedure Using Load BankProcedure at less than From flammables Do not PerformFrom flammables Run-In Procedure Using Resistance GridBank/grid Do not perform run-inSelecting Equipment − Generator Power GuidelinesHas this symbol Grounding Generator To Truck Or Trailer FrameEarth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Use ground device as stated Electrical codesIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP x 1000 = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts Amperes109 − Parts List108 -2 107 101 102 103 100 104 106 105 81 Fig 7372 71 67 66 65 PC3 Dia Part Description Quantity Mkgs Batt Panel, Front w/Components Panel, Front w/Components -1ItemFUEL/HM Control Panel Generator Rectifier Assembly Wiring Harnesses Your distributor also gives ServiceSupport For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s
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