Miller Electric 300 P manual Dia Part Description Quantity Mkgs

Page 63

Item

Dia.

Part

Description

Quantity

No.

Mkgs.

No.

 

 

 

Figure 12-1. Main Assembly (Continued)

 

 

 

 

 

 

. . . 46 . . . .

. . . . . . .

. . . 220295 . .

Bracket, Stiffener

. . . 1

. . . 47 . . . .

. . . . . . .

. . . 190190 . .

Tank, Coolant Recovery

. . . 1

. . . 48 . . . .

. . . . . . .

. . . 213502 . .

Guard, Fan

. . . 1

. . . 49 . . . .

. . . . . . .

. . . 218303 . .

Label, Diesel Engine Maintenance Perkins 403C−15

. . . 1

. . . 50 . . . .

. . . . . . .

. . . 199592 . .

Latch, Paddle Series 20 (Black)

. . . 1

. . . 51 . . . .

. . . . . . .

. . +213487 . .

Door, Engine Access

. . . 1

. . . . . . . . . .

. . . . . . .

. . . 191626 . .

Bumper, Door Engine Access

. . . 2

. . . 52 . . . .

. . . . . . .

. . . 225120 . .

Label, Warning Moving Parts Can Cause Injury

. . . 1

. . . 53 . . . .

. . . . . . .

. . . 189975 . .

Hinge, Door Access 180 Deg

. . . 2

. . . 54 . . . .

. . . . . . .

. . . 087341 . .

Bumper, Door 1.000 Od X .750 High Rbr 50 Duro W/O

. . . 2

. . . 55 . . . .

. . . . . . .

. . . 213486 . .

Panel, Rocker

. . . 1

. . . 56 . . . .

. . . . . . .

. . . 217698 . .

Label, Help Codes

. . . 1

. . . 57 . . . .

. . . . . . .

. . . 168385 . .

Label, Warning Battery Explosion Can Blind

. . . 1

. . . 58 . . . .

. . . . . . .

. . . 203260 . .

Label, Caution Do Not Use Ether

. . . 1

. . . 59 . . . .

. . . . . . .

. . . 225120 . .

Label, Warning Moving Parts Can Cause Injury

. . . 3

. . . . . . . . . .

. . . . . . .

. ♦230637 . .

Idle, Solenoid Assy (consisting of)

. . . 1

. . . 60 . . . .

. . . . . . .

. ♦230828 . . .

. Bracket, Mtg Solenoid Idle

. . . 1

. . . 61 . . . .

TS1 . . ♦230634 . . .

. Solenoid, Throttle W/4−8.4 Lb Spring

. . . 1

. . . . . . . . . .

. . . . . . .

. ♦198109 . . .

. Screw, Shld Stl Sch .250−20 X .437 X .500 Shld

. . . 1

. . . 62 . . . .

. . . . . . .

. ♦198018 . . .

. Linkage, Throttle Solenoid

. . . 1

. . . . . . . . . .

. . . . . . .

. ♦230830 . . .

. Arm, Throttle

. . . 1

. . . 63 . . . .

. . . . . . .

. . . 213266 . .

Mount, Engine/Generator Flange Mtg

. . . 2

. . . 64 . . . .

. . . . . . .

. . . 197506 . .

Screw, M14−1.5x 30 Hex Hd−pln 8.8 Pln

. . . 6

. . . 65 . . . .

. . . . . . .

. . . 213480 . .

Bracket, Mtg Engine

. . . 2

. . . 66 . . . .

. . . . . . .

. . . 083883 . .

Washer, Lock .402idx0.709odx.087t Stl Split10mm

. . . 2

. . . 67 . . . .

. . . . . . .

. . . 049026 . .

Screw, M10−1.5x 25 Hex Hd−pln 8.8 Pln

. . . 2

. . . 68 . . . .

. . . . . . .

. . . . . . . . . . . . .

Washer, Oil Drain (Order Thru Engine Manufacturer)

. . . 1

. . . 69 . . . .

. . . . . . .

. . . 212612 . .

Ftg, Adapter Oil Drain

. . . 1

. . . . . . . . . .

. . . . . . .

. . . 199505 . .

Hose Assy, Oil Drain 32.000 Lg (Includes)

. . . 1

. . . 70 . . . .

. . . . . . .

. . . 165271 . . .

. Valve, Oil Drain 3/8−18 Nptf

. . . 1

. . . 71 . . . .

. . . . . . .

. . . 176529 . . .

. Ftg, Hose Brs Barbed Fem 1/2 Tbg X 3/8 Npt

. . . 1

. . . 72 . . . .

. . . . . . .

. . . 113854 . . .

. Hose, Sae .500 Id X .780 Od Xcoil

. 2.6 Ft.

. . . 73 . . . .

. . . . . . .

. . . 197448 . .

Ftg, Hose Brs Barbed Elbow M 1/2 Tbg X 3/8 Npt

. . . 1

. . . 74 . . . .

. . . . . . .

. . . 212614 . .

Hose, Radiator Lower

. . . 1

. . . 75 . . . .

. . . . . . .

. . . 217686 . .

Belt, Alternator

. . . 1

. . . 76 . . . .

. . . . . . .

. . . 217651 . .

Engine, Perkins (Includes)

. . . 1

. . . . . . . . . .

. . . . . . .

. . . 212600 . . .

. Flywheel

. . . 1

. . . . . . . . . .

. . . . . . .

. . *202166 . .

Filter, Oil

. . . 1

. . . . . . . . . .

. . . . . . .

. . . 217695 . .

Switch, Coolant Temp N.c. 110c

. . . 1

. . . . . . . . . .

. . . . . . .

. . . 217696 . .

Switch, Lubricating Oil Pressure N.O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . 77 . . . .

. . . . . . .

. . . 212613 . .

Hose, Radiator Upper

. . . 1

. . . 78 . . . .

. . . . . . .

. . . 216811 . .

Clip, Nut Retaining

. . . 2

. . . 79 . . . .

. . . . . . .

. . . 197613 . .

Air Cleaner, Intake 5.250 In (Includes)

. . . 1

. . . . . . . . . .

. . . . . . .

. . . 197675 . . .

. Dust Ejector, Air Cleaner

. . . 1

. . . . . . . . . .

. . . . . . .

. . *197676 . . .

. Element, Air Cleaner

. . . 1

. . . . . . . . . .

. . . . . . .

. . . 197677 . . .

. Cover Assy, Air Cleaner

. . . 1

. . . . . . . . . .

. . . . . . .

. . . 197678 . . .

. Body, Air Cleaner

. . . 1

. . . . . . . . . .

. . . . . . .

. ♦*197679 . . .

. Element, Air Cleaner Safety

. . . 1

. . . . . . . . . .

. . . . . . .

. . . 197829 . . .

. Bracket, Mtg Air Cleaner

. . . 1

. . . 80 . . . .

. . . . . . .

. . . 212617 . .

Hose, Air Intake

. . . 1

. . . 81 . . . .

. . . . . .

Figure 12−4 . .

Generator Assembly

. . . 1

. . . 82 . . . .

. . . . . . .

. . . 213461 . .

Bracket, Mtg Generator

. . . 1

OM-4433 Page 59

Page 62 Page 64
Image 63
Page 62 Page 64
Contents File Engine Drive OM-4433218 314KProcesses DescriptionFrom Miller to You Table of Contents Warranty Arc Welding Hazards Symbol UsageEngine Hazards Compressed Air Hazards Radiation can cause interference Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationLES Fumées ET LES GAZ peuvent être dangereux Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation UN Choc Électrique peut tuerLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Surchauffement peut endom- mager le moteur électrique LA Chaleur DU Moteur peut pro- voquer un incendie’AIR Comprimé peut provoquer des blessures ’EMPLOI Excessif peutBoulevard, Rexdale, Ontario, Canada M9W 1R3 téléphone LE Soudage À L’ARC risque de provoquer des interférencesPour les moteurs à essence Pour les moteurs diesel− Definitions − 50 h StdStd Manufacturer’s Rating Label Symbols And Definitions − Specifications Weld, Power, And Engine SpecificationsDimensions, Weights, And Operating Angles Volt-Ampere Curves Stick ModeMIG Mode TIG ModeDuty Cycle And Overheating Curve shows typical fuel use under weld or power loadsExceeding duty cycle can damage unit and void warranty Fuel Consumption150 125 100 AC Generator Power CurveGrounding − InstallationInstalling Welding Generator See -2for lifting eye rating See -2for mounting informationMounting Welding Generator Point exhaust pipe in desired di Installing Exhaust PipeTools Needed 1/2 Stop engine and let coolClose door after connecting battery Activating The Dry Charge Battery If ApplicableConnecting The Battery Do not overfill battery cellsOil Coolant Recovery TankEngine Prestart Checks Fuel Do not use gasoline. Gasoline will damage engineStop engine Connecting To Weld Output TerminalsStick and TIG Welding MIG and Fcaw WeldingStop engine before Selecting Weld Cable Sizes150 ft 200 ft 250 ft 350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 mSocket Information Connecting To Remote 14 Receptacle RC14Front Panel Controls See Section − Operating Welding GeneratorDescription Of Front Panel Controls See Section Process/Contactor Switch Settings Process/Contactor SwitchLift-Arc t TIG Lift-ArcStart ProcedureLift-Arc Start Method Touch Do not Strike Like a MatchRemote Voltage/Amperage Control Generator Power Receptacles − Operating Auxiliary EquipmentAt least once a month, run engine at Routine Maintenance − Maintenance & TroubleshootingMaintenance Label Do not clean housing with air hose Servicing Air CleanerBy the warranty To clean air filterInspecting And Cleaning Optional Spark Arrestor Muffler Stop engine and let cool. Reinstall cleanout plugServicing Engine Cooling System Stop engine. Close door Adjusting Engine Speed On Standard ModelsMaximum Do not set engine speed higherRpm max 62.6 Hz 1250 rpm 41.6 Hz Engine Speed AdjustmentWeld/Power Speed Adjust- ment Engine Speed No LoadTo drain water from fuel system Servicing Fuel And Lubrication SystemsTo change oil and filter To replace primary canister fuel filterOverload Protection Replace Damaged Brushes Checking Generator BrushesVoltmeter/Ammeter Help Displays Help 20 DisplayHelp 25 Display Welding TroubleshootingEngine Generator PowerCheck for obstructed throttle solenoid Material Thickness Reference Chart Circuit Diagram For Welding Generator − Electrical Diagrams219 228−D − RUN-IN Procedure WetstackingWelding Generator From flammables Do not Perform Run-In Procedure Using Load BankProcedure at less than Stop engine Do not touch hot exhaustDo not perform run-in Run-In Procedure Using Resistance GridBank/grid From flammablesGrounding Generator To Truck Or Trailer Frame − Generator Power GuidelinesHas this symbol Selecting EquipmentUse ground device as stated Electrical codes Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Earth ground if supplyingFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x 1000 = Starting Amperage Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsTypical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord Possible− Parts List 109108 -2 107 101 102 103 100 104 106 105 81 Fig 7372 71 67 66 65 PC3 Dia Part Description Quantity Mkgs Batt Panel, Front w/Components -1Item Panel, Front w/ComponentsFUEL/HM Control Panel Generator Rectifier Assembly Wiring Harnesses Service Your distributor also givesSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact
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