Baffle Removal & Installation

BODEGA BAY WOOD INSERT

brick replacement instructions

Part 832-3500

The firebox of your insert is lined with high quality fire- brick which has exceptional insulating properties. There is no need for a grate, simply build a fire on the firebox of your insert.

1.Be certain coals are completely cold. Remove all old brick and ash from unit and vacuum out firebox.

2.Remove new brick set from box and lay out to the diagram as shown.

3.Lay bottom bricks in unit.

4.Install rear bricks on the top of the bottom bricks. Slide top of bricks under clip on back of firebox wall and push bottom of brick back.

5.Install side bricks. Slide top of brick under clips on side of firebox and push the bottom of the brick until it is flush with the side of the unit.

5
4
4	4	5	4
4
4		3	4
2			2

2-1/4"

Nbr	Brick Size	Qty in Set
1	9 x 4-1/2 x 1-1/4” with hole 2
2	9 x 4 x 1-1/4” with cut	2
3	4-1/2 x 3 x 1-1/4”	1
4	9 x 4-1/2 x 1-1/4”	12
5	9 x 3 x 1-1/4”	3
6	9 x 1-1/2 x 1-1/4”	2

Use Part #832-0550 when ordering individual brick and provide brick dimension or copy this page and mark the desired brick and take it to your authorized dealer.

6-1/8"

NOTE: The baffle is 2700° Fiber Board. Removing hardware exposed to combustion processes can be frustrating. If your reason for removing the baffle is to clean the chimney, you have alternatives which will save time and effort. Call a qualified chimney sweep or an authorized Quadra-Fire dealer for details.

1.Remove all ash from firebox, and extinguish all hot embers before disposal into a metal container.

2.Remove ceramic blanket from above the baffle.

3.With a 3/16” Allen wrench, remove 2 front manifold tube retainer bolts on the air channel under the end of the front tubes. NOTE: Soak the bolts with penetrating oil for at least 15 minutes before trying to remove them. See Figure 20A.

4.To remove manifold tubes, slide the tube to one side until one end is out of its hole. Then, while lifting that end of the fiber board baffle, pull tube up over the air channel and out of hole at the other end. It is necessary to remove the first 2 tubes in order to remove the baffle. NOTE: When replacing the manifold tubes, be sure the tube with the larger holes is placed in the front for your insert to operate properly.

5.Slide fiber board baffle forward to front of stove and straight out through door. See Figure 20B.

6.To install the fiber board baffle, repeat steps 2 through 4 in reverse order. Be sure the fiber board baffle and ceramic blanket are pushed back fully into position and the ceramic blanket lays flat.

First tube has larger holes

Ceramic Blanket

Baffle

Allen wrench on retainer bolt

Figure 20A - Manifold tubes in roof of firebox.

Figure 20B - Baffle & Ceramic Blanket on top.

Page 20

435-1320B

August 20, 2008