Guardian Technologies 004726-0 Assy Rotor 10KW, Assy Rotor 15KW, Assy Rotor 20KW, Assy Rotor 25KW

Page 47

 

 

 

 

Section 9 - Exploded Views and Parts

 

 

 

 

 

 

 

 

 

 

 

 

Guardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators

 

 

 

 

 

 

Alternator — Drawing No. 0A9348-G

 

 

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

 

1

098671

1

ASSY ROTOR 10KW

 

 

 

 

098681

1

ASSY ROTOR 15KW

 

 

 

 

098675

1

ASSY ROTOR 20KW

 

 

 

 

098936

1

ASSY ROTOR 25KW

 

 

2

0A5336A

1

HOUSING BLOWER

 

 

3

0A1659

1

SCREEN AIR OUTLET

 

 

4

071912

4

SCREW PPHM M5-0.8 X 8 SS

 

 

5

049226

4

WASHER LOCK M5

 

 

6

051713

4

WASHER FLAT M5

 

 

7

022129

4

WASHER LOCK M8-5/16

 

 

8

098672

1

ASSY STATOR 10KW A

 

 

 

 

098673

1

ASSY STATOR 10KW D

 

 

 

 

098674

1

ASSY STATOR 10KW GJK

 

 

 

 

098682

1

ASSY STATOR 15KW 1PH A

 

 

 

 

098683

1

ASSY STATOR 15KW 3PH D

 

 

 

 

098684

1

ASSY STATOR 15KW 1PH GJK

 

 

 

 

098676

1

ASSY STATOR 20KW 1PH A

 

 

 

 

098677

1

ASSY STATOR 20KW 1PH D

 

 

 

 

098678

1

ASSY STATOR 20KW 1PH GJK

 

 

 

 

097620

1

ASSY STATOR 25KW 1PH A

 

 

 

 

098937

1

ASSY STATOR 25KW 1PH D

 

 

 

 

097621

1

ASSY STATOR 25KW 3PH D

 

 

9

0A5382

1

BEARING CARRIER REAR

 

 

10

075591

1

ASSY HOLDER BRUSH

 

 

11

075476

4

SCREW PPHM M4-0.7 X 16

 

 

12

0A5601A

1

COVER REAR BEARING

 

 

13

075554B

4

BOLT STATOR X 16" LG

 

 

14

0A9375

4

SCREW RHM #10-24 X 2

 

 

15

022152

4

WASHER LOCK #10

 

 

16

097146

1

FAN & RING GEAR ASSEM.

 

 

17

042558

1

KEY SQ 3/8 X 1 STEEL

 

 

18

0A5061

1

SPACER-FLEX PLATE

 

 

19

0A4989

1

PLATE FLEX

 

 

20

053557

1

SCREW HHC M12-1.75 X 40 G8.8

 

 

21

051769

6

WASHER LOCK M12

 

 

22

049541

4

SCREW HHC M10-1.5 X 35 G8.8

 

 

23

046526

4

WASHER LOCK M10

 

 

24

045772

4

NUT HEX M10-1.5 G8 YEL CHR

 

 

26 *

087599

1

PLUG PLASTIC 3/8 NPT

 

 

27

077043E

1

FLEX CONDUIT 1" BLACK (NOT SHOWN)

 

 

28

022131

4

WASHER FLAT 3/8-M10 ZINC

 

 

29

072578

1

SPACER ROTOR SHAFT

 

 

30

0A7043

5

SCREW HHC M12-1.25 X 25 G8.8

 

 

31

049808

5

WASHER FLAT M12

 

 

32

058589

1

DECAL WARN ENG START

 

 

33

023365

4

WASHER SHAKEPROOF INT #8

 

 

35

0A8830

4

WASHER FLAT .34 ID X .75 OD

 

 

36

072080

1

DECAL DANGER STANBY UNITS

 

 

* USED ON PRE-PACKAGED UNITS ONLY

Generac® Power Systems, Inc. 45

Image 47
Contents Liquid-cooled, Prepackaged Standby Generators Introduction Authorized Service Dealer Location‹ Operation and Maintenance ‹ HOW to Obtain ServiceIntroduction IFC Safety Rules General Hazards Electrical Hazards Generator AC Connection Systems Transfer SwitchGenerator Automatic System OperationEngine Protective Devices ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.3 LOW Coolant Level SwitchLifting the Generator Unpacking‹ 1.10.2 Engine Specifications SpecificationsReconfiguring the Fuel System ‹ 1.10.1 Generator SpecificationsCoolant Recommendations Torque SpecificationsEngine OIL Recommendations ‹ 2.1.1 Nfpa Standards Generator LocationGenerator Mounting Support Basic Standby Electric SystemGrounding the Generator Transfer Switch Start Signal ConnectionsEmergency Circuit Isolation Method Total Circuit Isolation Method‹ 2.11.1 Prior to Initial START-UP Battery InstallationPreparation Before START-UP ‹ 2.10.1 Vented BatteriesUsing a Standard GTS Transfer Switch Weekly Exercise Cycle Control Console ComponentsManual Transfer START-UP Automatic Operation Once Annually Engine HeaterEvery Three Months Once Every SIX MonthsOverload Protection for Engine DC Electrical System Cooling SystemChecking Fluid Levels ‹ 4.5.4 Inspect Cooling System ‹ 4.5.2 Check Battery‹ 4.5.1 Check Engine OIL Level ‹ 4.5.3 Exercise System‹ 4.5.13 Coolant Change Miscellaneous Maintenance‹ 4.5.11 Changing the Engine AIR Cleaner ‹ 4.6.1 Cleaning the Generator‹ 4.6.4 Battery Replacement ‹ 4.6.3 Battery MaintenanceService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsGuardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators Guardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators Installation Diagram Section Electrical Data Customer Connection 120/240V 1-PHASE Electrical Data ASM Motor Stepper Housing Governor ConnectorConnector Interface Assembly Cover Connector HousingWasher Flat 5/16 Zinc Base Mounting 1.5L Stnrd & AcstcWasher Shakeproof EXT 5/16 STL Dampener VibrationWeld Stud Under Roof Panel for Access Cover Cable Cover Access GEN Assembly BASE-DOOR Ground WireGRD Wire Assy 99HSB Assembly Cover AccessWeld Stud Under Roof For Access Cover Cable Baffle Cntrl PNL 1.5L Acoustic Roof Acstc & Stnd Cmprtmnt 1.5LDoor Weldment 1.5 EPS Washer Self Locking DomeTo a Holder Fuse Wire AssemblySilksc HourmeterWaterpump Hardware Clamp for Wiring Harness not Shown Switch OIL PressureARM Adjust Alternator Ground Wire Starter16 7 Guard FAN 1.5L Modine Tank Coolant RecoveryRadiator 1.5L Venturi 1.5L ModineVapor Flange Fuel Inlet Cover AIR CleanerGasket AIR Cleaner Adapter Weldment Mounting Base16 30 21 Assy Rotor 20KW Housing BlowerAssy Rotor 10KW Assy Rotor 15KWBattery Post Cover RED+ ASSY,WIRE#16 REDBOOT, Battery Cable BRACKET, Battery Hold DownPIPE,EXHAUST 1.5L STNDRD&ACSTC Manifold Exhaust 1.5LNipple TOE 1.5NPTX5.5 BLK Iron Saddle 2 InchPURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule