Guardian Technologies 004721-0, 004725-3 Engine Heater, Every Three Months, Once Every SIX Months

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Section 4 — Maintenance

Guardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators

Set the AUTO/OFF/MANUAL switch to OFF.

Set generator main circuit breaker to OFF or OPEN.

Locate the rocker switch on the control panel iden- tified with the words “Set Exercise Time” (Figure 3.2).

Push “Set Exercise Time” switch to ON position for 20 to 30 seconds and then release. Switch will spring back into its original position when released.

Wait 30 seconds before setting the AUTO/OFF/ MANUAL switch to AUTO position.

If the AUTO/OFF/MANUAL switch is switched

!too soon, the engine may start. If engine does start, it will shut down automatically in about two (2) minutes.

Set the generator main circuit breaker to its ON or CLOSED position.

Generator is now programmed to start and exer- cise every seven days thereafter, on day and time of day the switch was actuated.

Place a sign on the generator control panel and the transfer switch, indicating the day and time the generator will be exercising.

NOTE:

If battery terminals are disconnected, the exercise timer needs to be reset for correct automatic exer- cise operation.

Figure 3.2 - “Set Exercise” Switch

3.6ENGINE HEATER

This standby generator comes equipped with a block heater (Figure 3.3), similar to the block heaters used in automotive applications. The block heater is wired to a grounded plug.

Figure 3.3 - Engine Block Heater

Refer to applicable wiring diagram(s) and electrical schematic(s) at back of manual for wiring connec- tions. Customer supplies a 120V 15A Utility fed cir- cuit for the block heater.

4.1MAINTENANCE PERFORMED BY AUTHORIZED SERVICE FACILITIES

A. EVERY THREE MONTHS

1.Check battery state of charge and condition. 2.Inspect and test fuel system.

3.Check transfer switch. 4.Inspect exhaust system. 5.Check engine ignition system. 6.Check fan belts.

B. ONCE EVERY SIX MONTHS

1.Test Engine Safety Devices (low oil pressure, low coolant level, high coolant temperature).

C. ONCE ANNUALLY

1.Test engine governor. Adjust or repair, if needed. 2.Clean, inspect generator.

3.Flush cooling system.

D. FIRST 100 OPERATING HOURS

1.Change engine oil and oil filter. (After initial change, service engine oil and filter at 150 oper- ating hours or six months, whichever comes first.)

2.Retorque cylinder head. (See Torque Specs, Section 1.13.)

3.Retorque intake and exhaust manifold. (See Torque Specs, Section 1.13.)

14 Generac® Power Systems, Inc.

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Contents Liquid-cooled, Prepackaged Standby Generators Authorized Service Dealer Location ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionIntroduction IFC Safety Rules General Hazards Electrical Hazards Transfer Switch GeneratorAutomatic System Operation Generator AC Connection Systems‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.3 LOW Coolant Level Switch Engine Protective DevicesUnpacking Lifting the GeneratorSpecifications Reconfiguring the Fuel System‹ 1.10.1 Generator Specifications ‹ 1.10.2 Engine SpecificationsEngine OIL Recommendations Torque SpecificationsCoolant Recommendations Generator Location Generator Mounting SupportBasic Standby Electric System ‹ 2.1.1 Nfpa StandardsTransfer Switch Start Signal Connections Emergency Circuit Isolation MethodTotal Circuit Isolation Method Grounding the GeneratorBattery Installation Preparation Before START-UP‹ 2.10.1 Vented Batteries ‹ 2.11.1 Prior to Initial START-UPUsing a Standard GTS Transfer Switch Manual Transfer START-UP Automatic Operation Control Console ComponentsWeekly Exercise Cycle Engine Heater Every Three MonthsOnce Every SIX Months Once AnnuallyChecking Fluid Levels Cooling SystemOverload Protection for Engine DC Electrical System ‹ 4.5.2 Check Battery ‹ 4.5.1 Check Engine OIL Level‹ 4.5.3 Exercise System ‹ 4.5.4 Inspect Cooling SystemMiscellaneous Maintenance ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.6.1 Cleaning the Generator ‹ 4.5.13 Coolant Change‹ 4.6.3 Battery Maintenance ‹ 4.6.4 Battery ReplacementScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionGuardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators Guardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators Installation Diagram Section Electrical Data Customer Connection 120/240V 1-PHASE Electrical Data Housing Governor Connector Connector Interface AssemblyCover Connector Housing ASM Motor StepperBase Mounting 1.5L Stnrd & Acstc Washer Shakeproof EXT 5/16 STLDampener Vibration Washer Flat 5/16 ZincWeld Stud Under Roof Panel for Access Cover Cable Assembly BASE-DOOR Ground Wire GRD Wire Assy 99HSBAssembly Cover Access Cover Access GENWeld Stud Under Roof For Access Cover Cable Roof Acstc & Stnd Cmprtmnt 1.5L Door Weldment 1.5 EPSWasher Self Locking Dome Baffle Cntrl PNL 1.5L AcousticTo a Wire Assembly SilkscHourmeter Holder FuseWaterpump Hardware Switch OIL Pressure ARM Adjust AlternatorGround Wire Starter Clamp for Wiring Harness not Shown16 7 Tank Coolant Recovery Radiator 1.5LVenturi 1.5L Modine Guard FAN 1.5L ModineVapor Cover AIR Cleaner Gasket AIR Cleaner AdapterWeldment Mounting Base Flange Fuel Inlet16 30 21 Housing Blower Assy Rotor 10KWAssy Rotor 15KW Assy Rotor 20KWASSY,WIRE#16 RED BOOT, Battery CableBRACKET, Battery Hold Down Battery Post Cover RED+Manifold Exhaust 1.5L Nipple TOE 1.5NPTX5.5 BLK IronSaddle 2 Inch PIPE,EXHAUST 1.5L STNDRD&ACSTCMANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule