Guardian Technologies 004721-0 Engine Protective Devices, ‹ 1.7.1 LOW OIL Pressure Switch

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Section 1 - General Information

Guardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators

Figure 1.2 - Main Circuit Breaker

Model

Rating

Phase

Actual Current

C/B Rating*

% over rating

Circuit Breaker

004721/004722

15,000

1

62.5

70

112%

70A BQ2

004723/004724

20,000

1

83.3

90

108%

90A BQ2

004725/004726

25,000

1

104.2

125

120%

125A BQ2

 

 

 

* Amp Rating of CB structured under model.

 

 

Recommended fuels should have a Btu content of at least 1,000 Btus per cubic foot for natural gas and at least 2,520 Btus per cubic foot for LP gas. Ask the fuel supplier for the Btu content of the fuel being used.

Fuel pressure for a natural gas set up should be five inches to 14 inches of water column (0.18 to 0.5 psi) at all load ranges.

Fuel pressure for an LP vapor set up should be 11 inches to 14 inches of water column (0.4 to 0.5 psi) at all load ranges.

NOTE:

A seperate gas line and regulator may be needed to assure proper gas pressure to the generator. Improper gas pressure can cause hard starting and affect engine durability.

Gaseous fuels such as natural and LP

!(propane) gas are highly explosive. Even the slightest spark can ignite such fuels and cause an explosion. No leakage of fuel is permitted. Natural gas, which is lighter than air, tends to collect in high areas. LP gas is heavier than air and tends to settle in low areas.

1.7ENGINE PROTECTIVE DEVICES

The engine has several safety switches which cause the engine to automatically shut down under the fol- lowing conditions: low oil pressure, high coolant tem- perature, engine overspeed, low coolant level or over- crank (Figure 1.3).

Figure 1.3 - Engine Protective Devices

‹1.7.1 LOW OIL PRESSURE SWITCH

This switch is normally-closed (N.C.), but is held open by engine oil pressure during engine running. Should operating oil pressure drop below about 8-10 psi (55-68 kPa), the switch contacts close and the engine shuts down automatically (Figure 1.4).

Figure 1.4 - Low Oil Pressure Switch

‹1.7.2 HIGH COOLANT TEMPERATURE SWITCH

This normally open (N.O.), thermostatic switch has sensing tip which is immersed in captive coolant. Should coolant temperature exceed about 230°F (110°C), the switch contacts close, which causes the engine to shut down automatically (Figure 1.5).

Figure 1.5- High Coolant Temperature Switch

‹1.7.3 LOW COOLANT LEVEL SWITCH

Should engine coolant level drop below the level of the high coolant temperature switch, it is possible for the engine to overheat without automatic shutdown. To prevent such overheating without automatic shut down, the engine has a low coolant level sensor. If the engine coolant drops too low, the engine automatical- ly shuts down (Figure 1.6 on page 6).

Generac® Power Systems, Inc. 5

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Contents Liquid-cooled, Prepackaged Standby Generators Introduction Authorized Service Dealer Location‹ Operation and Maintenance ‹ HOW to Obtain ServiceIntroduction IFC Safety Rules General Hazards Electrical Hazards Generator AC Connection Systems Transfer SwitchGenerator Automatic System OperationEngine Protective Devices ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.3 LOW Coolant Level SwitchLifting the Generator Unpacking‹ 1.10.2 Engine Specifications SpecificationsReconfiguring the Fuel System ‹ 1.10.1 Generator SpecificationsEngine OIL Recommendations Torque SpecificationsCoolant Recommendations ‹ 2.1.1 Nfpa Standards Generator LocationGenerator Mounting Support Basic Standby Electric SystemGrounding the Generator Transfer Switch Start Signal ConnectionsEmergency Circuit Isolation Method Total Circuit Isolation Method‹ 2.11.1 Prior to Initial START-UP Battery InstallationPreparation Before START-UP ‹ 2.10.1 Vented BatteriesUsing a Standard GTS Transfer Switch Manual Transfer START-UP Automatic Operation Control Console ComponentsWeekly Exercise Cycle Once Annually Engine HeaterEvery Three Months Once Every SIX MonthsChecking Fluid Levels Cooling SystemOverload Protection for Engine DC Electrical System ‹ 4.5.4 Inspect Cooling System ‹ 4.5.2 Check Battery‹ 4.5.1 Check Engine OIL Level ‹ 4.5.3 Exercise System‹ 4.5.13 Coolant Change Miscellaneous Maintenance‹ 4.5.11 Changing the Engine AIR Cleaner ‹ 4.6.1 Cleaning the Generator‹ 4.6.4 Battery Replacement ‹ 4.6.3 Battery MaintenanceService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsGuardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators Guardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators Installation Diagram Section Electrical Data Customer Connection 120/240V 1-PHASE Electrical Data ASM Motor Stepper Housing Governor ConnectorConnector Interface Assembly Cover Connector HousingWasher Flat 5/16 Zinc Base Mounting 1.5L Stnrd & AcstcWasher Shakeproof EXT 5/16 STL Dampener VibrationWeld Stud Under Roof Panel for Access Cover Cable Cover Access GEN Assembly BASE-DOOR Ground WireGRD Wire Assy 99HSB Assembly Cover AccessWeld Stud Under Roof For Access Cover Cable Baffle Cntrl PNL 1.5L Acoustic Roof Acstc & Stnd Cmprtmnt 1.5LDoor Weldment 1.5 EPS Washer Self Locking DomeTo a Holder Fuse Wire AssemblySilksc HourmeterWaterpump Hardware Clamp for Wiring Harness not Shown Switch OIL PressureARM Adjust Alternator Ground Wire Starter16 7 Guard FAN 1.5L Modine Tank Coolant RecoveryRadiator 1.5L Venturi 1.5L ModineVapor Flange Fuel Inlet Cover AIR CleanerGasket AIR Cleaner Adapter Weldment Mounting Base16 30 21 Assy Rotor 20KW Housing BlowerAssy Rotor 10KW Assy Rotor 15KWBattery Post Cover RED+ ASSY,WIRE#16 REDBOOT, Battery Cable BRACKET, Battery Hold DownPIPE,EXHAUST 1.5L STNDRD&ACSTC Manifold Exhaust 1.5LNipple TOE 1.5NPTX5.5 BLK Iron Saddle 2 InchMANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule