Guardian Technologies 004725-0, 004725-3, 004723-0, 004726-0, 004724-0, 004722-0 Maintenance Level

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Section 4 — Maintenance

Guardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators

Maintenance

Level 1

 

Level 2

 

Level 3

 

Level 4

 

Tasks

Recom-

Task

Required

Task

Required

Task

 

Task

 

mended

Comp.

to be done

Comp.

to be done

Comp.

Required

Comp.

 

to be done

(Date-

3 months/

(Date-

Semi-

(Date-

to be done

(Date-

 

monthly/

Initials)

Break-in

Initials)

annually/

Initials)

Annually/

Initials)

 

10 hrs.

 

30 hrs.

 

50 hrs.

 

100 hrs.

 

13.Initiate an automatic start and transfer of the unit to site load and exercise it for at least 1 hour looking for

leaks, loose connections or components, and abnormal operating conditions. Correct as necessary.

14.Start and exercise the unit at full rated load (use a

load bank if the site load is not enough) for at least 2 hours looking for leaks, loose connections or components, and abnormal operating conditions. Correct as necessary.

15. Change the engine oil.

16.Replace the engine oil filter(s).

17.Replace the engine air filter(s).

18.Check the engine spark plugs on gas engine driven units. Clean and re-gap or replace as necessary.

19.Perform a 5 minute no-load operational run of the unit looking for any post service problems.

20.Return the unit to standby

setup for operation when required.

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Contents Liquid-cooled, Prepackaged Standby Generators Introduction Authorized Service Dealer Location‹ Operation and Maintenance ‹ HOW to Obtain ServiceIntroduction IFC Safety Rules General Hazards Electrical Hazards Generator AC Connection Systems Transfer SwitchGenerator Automatic System OperationEngine Protective Devices ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.3 LOW Coolant Level SwitchLifting the Generator Unpacking‹ 1.10.2 Engine Specifications SpecificationsReconfiguring the Fuel System ‹ 1.10.1 Generator SpecificationsCoolant Recommendations Torque SpecificationsEngine OIL Recommendations ‹ 2.1.1 Nfpa Standards Generator LocationGenerator Mounting Support Basic Standby Electric SystemGrounding the Generator Transfer Switch Start Signal ConnectionsEmergency Circuit Isolation Method Total Circuit Isolation Method‹ 2.11.1 Prior to Initial START-UP Battery InstallationPreparation Before START-UP ‹ 2.10.1 Vented BatteriesUsing a Standard GTS Transfer Switch Weekly Exercise Cycle Control Console ComponentsManual Transfer START-UP Automatic Operation Once Annually Engine HeaterEvery Three Months Once Every SIX MonthsOverload Protection for Engine DC Electrical System Cooling SystemChecking Fluid Levels ‹ 4.5.4 Inspect Cooling System ‹ 4.5.2 Check Battery‹ 4.5.1 Check Engine OIL Level ‹ 4.5.3 Exercise System‹ 4.5.13 Coolant Change Miscellaneous Maintenance‹ 4.5.11 Changing the Engine AIR Cleaner ‹ 4.6.1 Cleaning the Generator‹ 4.6.4 Battery Replacement ‹ 4.6.3 Battery MaintenanceService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsGuardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators Guardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators Installation Diagram Section Electrical Data Customer Connection 120/240V 1-PHASE Electrical Data ASM Motor Stepper Housing Governor ConnectorConnector Interface Assembly Cover Connector HousingWasher Flat 5/16 Zinc Base Mounting 1.5L Stnrd & AcstcWasher Shakeproof EXT 5/16 STL Dampener VibrationWeld Stud Under Roof Panel for Access Cover Cable Cover Access GEN Assembly BASE-DOOR Ground WireGRD Wire Assy 99HSB Assembly Cover AccessWeld Stud Under Roof For Access Cover Cable Baffle Cntrl PNL 1.5L Acoustic Roof Acstc & Stnd Cmprtmnt 1.5LDoor Weldment 1.5 EPS Washer Self Locking DomeTo a Holder Fuse Wire AssemblySilksc HourmeterWaterpump Hardware Clamp for Wiring Harness not Shown Switch OIL PressureARM Adjust Alternator Ground Wire Starter16 7 Guard FAN 1.5L Modine Tank Coolant RecoveryRadiator 1.5L Venturi 1.5L ModineVapor Flange Fuel Inlet Cover AIR CleanerGasket AIR Cleaner Adapter Weldment Mounting Base16 30 21 Assy Rotor 20KW Housing BlowerAssy Rotor 10KW Assy Rotor 15KWBattery Post Cover RED+ ASSY,WIRE#16 REDBOOT, Battery Cable BRACKET, Battery Hold DownPIPE,EXHAUST 1.5L STNDRD&ACSTC Manifold Exhaust 1.5LNipple TOE 1.5NPTX5.5 BLK Iron Saddle 2 InchPURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule