Guardian Technologies 004992-2 Emergency Circuit Isolation Method, Total Circuit Isolation Method

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Section 2 — Installation

40kW Liquid-cooled Generators

Figure 2.1 – Basic Standby Electric System

2.7 GROUNDING THE GENERATOR

2.5EMERGENCY CIRCUIT ISOLATION

METHOD

This prevents overloading the generator by keeping electrical loads below the wattage/amperage capacity of the generator. If the generator is powering only crit- ical loads, within the wattage/amperage capacity, dur- ing utility power outages, consider using the emer- gency circuit isolation method.

Critical electrical loads are grouped together and wired into a separate “Emergency Distribution Panel.” Load circuits powered by that panel are with- in the wattage/amperage capacity of the generator set. When this method is used, it is difficult to overload the generator. The transfer switch must meet the fol- lowing requirements:

It must have an ampere rating equal to the total amperage rating of the emergency distribution panel circuit.

Have it installed between the building’s main dis- tribution panel and the emergency distribution panel.

2.6TOTAL CIRCUIT ISOLATION

METHOD

When a generator capable of powering all electrical loads in the circuit is to be installed, use the “Total Circuit Isolation Method.” It is possible for the gener- ator to be overloaded when this isolation method is employed. The following apply to the transfer switch in this type of system.

Ampere rating of the transfer switch must equal the ampere rating of the normal incoming utility service.

The transfer switch is installed between the utility service entrance and the building distribution panel.

In accordance wtih electrical code, an approved means of service disconnect must be installed between the normal incoming utiltiy service entrance and the transfer switch.

The National Electrical Code requires the frame and external electrically conductive parts of this equip- ment to be properly connected to an approved earth ground and/or grounding rods. For that purpose, a GROUND LUG (Figure 2.2) is provided on the gener- ator mounting base. Consult a qualified electrician for grounding requirements in the area. Grounding procedures must meet local regulations.

DANGER

Do not connect the ground wire to any pipe that carries a flammable or explosive substance

– FIRE or an EXPLOSION may result.

Proper grounding helps protect personnel against electrical shock in the event of a ground fault condi- tion in the generator or in connected electrical devices. In addition, grounding helps dissipate static electricity that often builds up in ungrounded devices.

Figure 2.2 – Generator Grounding Lug (typical)

GROUNDING

LUG

2.8GENERATOR AC NEUTRAL

CONNECTIONS

The manufacturer uses an UNGROUNDED AC neu- tral. Grounding is recommended only at the main service entrance. If the neutral wire is grounded and one of the phase loads becomes grounded, the exces- sive current opens the load circuit breaker or col- lapses the generator field. The actual result depends on the electrical characteristics of the particular installed generator.

Failure to connect the generator neutral prop-

!erly will result in unbalanced line-to-neutral voltages. Resulting high voltages will cause equipment damage.

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Contents Liquid-cooled, Prepackaged Standby Generators ‹ Operation and Maintenance ‹ HOW to Obtain ServiceIntroduction ‹ Read this Manual ThoroughlyTable of Contents General Hazards Electrical Hazards Transfer Switch GeneratorAutomatic System Operation Generator AC Connection Systems‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.3 LOW Coolant Level Switch Generator Fuel SystemUnpacking Lifting the GeneratorSpecifications Reconfiguring the Fuel System‹ 1.10.1 Generator Specifications ‹ 1.10.2 Engine SpecificationsTorque Specifications Before InstallationEngine OIL Recommendations Coolant RecommendationsGenerator Location Generator Mounting SupportBasic Standby Electric System ‹ 2.1.1 Nfpa StandardsEmergency Circuit Isolation Method Total Circuit Isolation MethodGenerator AC Neutral Connections Transfer Switch Signal Connections Battery Installation‹ 2.9.1 PRE-PACKAGED ATS ‹ 2.9.2 GTS-TYPE ATSPreparation Before START-UP Using AN Engineered GTS Transfer Switch ‹ 3.2.1 AUTO/OFF/MANUAL Switch‹ 3.2.2 Fault Indicator Leds Control Console ComponentsEngine Governor Adjustments ‹ 3.2.5 SET Exercise Time SwitchManual Transfer START-UP ‹ 3.2.6 System Ready LEDRetransfer and Shutdown Automatic OperationWeekly Exercise Cycle Overload Protection for Engine DC Electrical System Checking Fluid LevelsCooling System ‹ 4.5.2 Check Battery ‹ 4.5.8 Check FAN Belt‹ 4.5.9 Inspect Engine Governor ‹ 4.5.1 Check Engine OIL LevelMiscellaneous Maintenance ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.6.1 Cleaning the Generator ‹ 4.5.13 Coolant Change‹ 4.6.3 Battery Maintenance ‹ 4.6.4 Battery ReplacementScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionElectrical Data Electrical Data Electrical Data Electrical Data Engine Block Assy Wire Hold Down BatteryBoot Battery Cable Battery Post Covwer BlackSee Latch Detail Assy Wire 14AWG 7.5 #0 GRN/YEL Intake Duct HSBDuct Discharge RH Front Duct Discharge LH FrontPage Assy 2A 12V UL Battery Control BOX HSBDecal AVR Cover Cover Front Panel HSBEngine Cover Flywheel Access Assembly ResistorFlexplate 3.9L HSB SunkTo a 17 Tank Coolant Recovery Radiator Copper BrassVENTURI,3.9L Cryslr HSB 22FAN Radiator Support L/H SideTo Engine Base AIR Cleaner Plate Hold Down AIR CleanerPlate AIR Cleaner TOP Flange Fuel InletLocktight Rotor 390 15KW 1P Direct HSB 2.5L Ford Rotor 390 20KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumNUT TOP Lock FL M12-1.75 Exhaust Flange 2 PipeWasher Lock M12 Exhaust Blanket 800MMInstallation Diagram 40kW Liquid-cooled Generators 40kW Liquid-cooled Generators Warranty Schedule