Guardian Technologies 004992-2 NUT TOP Lock FL M12-1.75, Exhaust Flange 2 Pipe, Washer Lock M12

Page 44

Section 7 - Exploded Views and Parts

40kW Liquid-cooled Generators

Muffler — Drawing No. 0F4894-B

 

 

 

 

7

 

 

 

21

 

 

 

 

13

 

 

 

 

 

 

 

 

 

 

12

 

 

 

 

 

 

11

 

 

 

 

 

 

10

 

 

 

 

1

 

22

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

10

 

 

 

 

 

11

 

 

 

 

 

12

23

 

 

 

 

 

 

 

13

 

 

 

 

 

 

 

 

 

22

 

 

 

 

 

 

 

 

 

 

TO

 

 

9

 

 

 

COMPARTMENT

 

 

 

8

 

20

 

14

10

 

11

 

11

 

 

 

17

20

8

 

 

 

 

 

 

 

TO EXHAUST

 

 

 

 

 

 

19

 

 

 

 

24

 

MANIFOLD

 

 

 

 

 

 

 

 

 

 

 

 

19

 

 

 

19 17

 

8

15

 

 

16

14

 

 

 

 

 

 

3

 

 

19

 

TO

11

 

 

 

 

 

 

 

8 15

 

EXHAUST

 

 

25

 

MANIFOLD

 

2

 

 

 

 

 

 

18

 

6

 

 

 

11

 

 

20

4

 

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0F0738

1

MUFFLER 7"X9"-(2)2"IN/2.5"OUT

14

052860

4

NUT TOP LOCK FL M12-1.75

2

0C9748

1

PLUG M18-1.50

15

052891

4

SCREW HHC M12-1.75 X 80 G8.8

3

0F0778

1

PIPE R/H SIDE EXHAUST MILD ST

16

0E8816

1

EXHAUST FLANGE 2" PIPE

4

0F0777

1

PIPE L/H SIDE EXHAUST MILD ST

17

051769

4

WASHER LOCK M12

5

0E5914

1

BRACKET MUFFLER 3.0L FORD

18

0E0170B

1

EXHAUST BLANKET 800MM

 

 

 

HSB

19

049808

8

WASHER FLAT M12

6

0E0170C

1

EXHAUST BLANKET 675MM

20

022259

8

NUT HEX 5/16-18 STEEL

7

0F6258

1

PIPE MUFFLER OUT

21

080762

1

BOLT U 3/8-16 X 2.62

8

036797

4

BOLT U 5/16-18 X 2.25

22

0E8726

2

STRAP MUFFLER

9

039253

2

SCREW HHC M8-1.25 X 20 G8.8

23

039288

1

SCREW HHC M8-1.25 X 55 G8.8

10

022145

6

WASHER FLAT 5/16-M8 ZINC

24

0F5612

1

PIPE R/H SIDE EXHAUST MILD ST

11

022129

11

WASHER LOCK M8-5/16

25

0F6262

1

PIPE L/H SIDE EXHAUST MILD ST

12

045771

3

NUT HEX M8-1.25 G8 YEL CHR

 

 

 

 

 

13

0C2454

4

SCREW TH-FRM M6-1 X 16 N WA

 

 

 

 

 

 

 

 

Z/JS

 

 

 

 

 

42

Image 44
Contents Liquid-cooled, Prepackaged Standby Generators ‹ Operation and Maintenance ‹ HOW to Obtain ServiceIntroduction ‹ Read this Manual ThoroughlyTable of Contents General Hazards Electrical Hazards Transfer Switch GeneratorAutomatic System Operation Generator AC Connection Systems‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.3 LOW Coolant Level Switch Generator Fuel SystemUnpacking Lifting the GeneratorSpecifications Reconfiguring the Fuel System‹ 1.10.1 Generator Specifications ‹ 1.10.2 Engine SpecificationsTorque Specifications Before InstallationEngine OIL Recommendations Coolant RecommendationsGenerator Location Generator Mounting SupportBasic Standby Electric System ‹ 2.1.1 Nfpa StandardsGenerator AC Neutral Connections Emergency Circuit Isolation MethodTotal Circuit Isolation Method Transfer Switch Signal Connections Battery Installation‹ 2.9.1 PRE-PACKAGED ATS ‹ 2.9.2 GTS-TYPE ATSPreparation Before START-UP Using AN Engineered GTS Transfer Switch ‹ 3.2.1 AUTO/OFF/MANUAL Switch‹ 3.2.2 Fault Indicator Leds Control Console ComponentsEngine Governor Adjustments ‹ 3.2.5 SET Exercise Time SwitchManual Transfer START-UP ‹ 3.2.6 System Ready LEDWeekly Exercise Cycle Retransfer and ShutdownAutomatic Operation Cooling System Overload Protection for Engine DC Electrical SystemChecking Fluid Levels ‹ 4.5.2 Check Battery ‹ 4.5.8 Check FAN Belt‹ 4.5.9 Inspect Engine Governor ‹ 4.5.1 Check Engine OIL LevelMiscellaneous Maintenance ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.6.1 Cleaning the Generator ‹ 4.5.13 Coolant Change‹ 4.6.3 Battery Maintenance ‹ 4.6.4 Battery ReplacementScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionElectrical Data Electrical Data Electrical Data Electrical Data Engine Block Assy Wire Hold Down BatteryBoot Battery Cable Battery Post Covwer BlackSee Latch Detail Assy Wire 14AWG 7.5 #0 GRN/YEL Intake Duct HSBDuct Discharge RH Front Duct Discharge LH FrontPage Assy 2A 12V UL Battery Control BOX HSBDecal AVR Cover Cover Front Panel HSBEngine Cover Flywheel Access Assembly ResistorFlexplate 3.9L HSB SunkTo a 17 Tank Coolant Recovery Radiator Copper BrassVENTURI,3.9L Cryslr HSB 22FAN Radiator Support L/H SideTo Engine Base AIR Cleaner Plate Hold Down AIR CleanerPlate AIR Cleaner TOP Flange Fuel InletLocktight Rotor 390 15KW 1P Direct HSB 2.5L Ford Rotor 390 20KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumNUT TOP Lock FL M12-1.75 Exhaust Flange 2 PipeWasher Lock M12 Exhaust Blanket 800MMInstallation Diagram 40kW Liquid-cooled Generators 40kW Liquid-cooled Generators Warranty Schedule