Guardian Technologies 004992-2 Rotor 390 15KW 1P Direct HSB 2.5L Ford, Rotor 39030AD1 HSB Tecum

Page 43

 

 

 

 

Section 7 - Exploded Views and Parts

 

 

 

 

 

 

 

 

 

 

 

 

40kW Liquid-cooled Generators

 

 

 

 

 

 

Alternator — Drawing No. 0F5092-B

 

 

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

 

1

0F1659A

1

ROTOR 390 15KW 1P DIRECT HSB (2.5L FORD)

 

 

 

 

0F1657A

1

ROTOR 390 20KW 1P DIRECT HSB (2.5L FORD)

 

 

 

 

0F1655A

1

ROTOR 390 25KW 1P DIRECT HSB (2.5L FORD)

 

 

 

 

0F5073A

1

ROTOR 390__30AD1 HSB TECUM

 

 

 

 

0E7413A

1

RTR 390 40KW 1P DIRECT HSB

 

 

2

0F1660A

1

STR 390 15AD HSB (382MM LONG) (2.5L FORD)

 

 

 

 

0F1658A

1

STR 390 20AD HSB (382MM LONG) (2.5L FORD)

 

 

 

 

0F1656A

1

STR 390 25AD HSB (382MM LONG) (2.5L FORD)

 

 

 

 

0F5074A

1

STR-390__30AD1 HSB TECUM

 

 

 

 

0E7412A

1

STR-390--40AD HSB (433MM LONG)

 

 

3

0E5706

1

REAR BEARING CARRIER 390/DRCT

 

 

4

0E5048

REF

FLEXPLATE 3.0L FORD

 

 

 

 

0E5048B

REF

FLEXPLATE 2.5L FORD

 

 

 

 

0E5048A

REF

FLEXPLATE HSB 3.9L CHRYSLER

 

 

5

0E6668

1

FLYWHEEL ASSY 3.0L HSB LG GEAR

 

 

6

0E6076

1

REVCOR FAN 10.75 X 2 W/PRESS DIS

 

 

7

046526

8

WASHER LOCK M10

 

 

8

051755

4

SCREW HHC M10-1.5 X 16 G8.8

 

 

9

04576100BK

4

STUD M14-2.0 X 490 G5 ZINC (3.0L FORD & 2.5L FORD)

 

 

 

 

04576100BF

4

STUD M14-2.0 X 540 G5 ZINC

 

 

10

043123

4

WASHER LOCK M14

 

 

11

051779

4

NUT HEX M14-2.0 G8 YEL CHR

 

 

12

0E7587

1

ASSY BRUSH HOLDER 390/HSB

 

 

13

023365

1

WASHER SHAKEPROOF INT #8

 

 

14

092980

4

SCREW PPHM M4-0.7 X 25

 

 

15

057192

4

SCREW SHC M10-1.5 X 30 G12.9

 

 

16

0A2602

1

WASHER FLAT .688 ID X 3.25 OD

 

 

17

042558

1

KEY SQ 3/8 X 1 STEEL

 

 

18

0A2601

1

SCREW HHC M16-2.0 X 45 G8.8

 

 

19

022264

4

WASHER LOCK #8-M4

 

 

20

038150

4

WASHER FLAT #8 ZINC

 

 

21

077043F

1

CONDUIT FLEX 1-1/4" (30" LG - 3.0L FORD & 3.9L CHRYSLER)

 

 

 

 

077043F

1

CONDUIT FLEX 1-1/4" (18" LG - 2.5L FORD)

 

 

 

ROTOR REPLACEMENT PARTS

 

 

 

 

30

047248

1

BALL BEARING-45 MM

 

 

31

070892

1

SLIP RING -MACHINED-

 

 

41

Image 43
Contents Liquid-cooled, Prepackaged Standby Generators ‹ Read this Manual Thoroughly ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionTable of Contents General Hazards Electrical Hazards Generator AC Connection Systems Transfer SwitchGenerator Automatic System OperationGenerator Fuel System ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.3 LOW Coolant Level SwitchLifting the Generator Unpacking‹ 1.10.2 Engine Specifications SpecificationsReconfiguring the Fuel System ‹ 1.10.1 Generator SpecificationsCoolant Recommendations Torque SpecificationsBefore Installation Engine OIL Recommendations‹ 2.1.1 Nfpa Standards Generator LocationGenerator Mounting Support Basic Standby Electric SystemTotal Circuit Isolation Method Emergency Circuit Isolation MethodGenerator AC Neutral Connections ‹ 2.9.2 GTS-TYPE ATS Transfer Switch Signal ConnectionsBattery Installation ‹ 2.9.1 PRE-PACKAGED ATSPreparation Before START-UP Control Console Components Using AN Engineered GTS Transfer Switch‹ 3.2.1 AUTO/OFF/MANUAL Switch ‹ 3.2.2 Fault Indicator Leds‹ 3.2.6 System Ready LED Engine Governor Adjustments‹ 3.2.5 SET Exercise Time Switch Manual Transfer START-UPAutomatic Operation Retransfer and ShutdownWeekly Exercise Cycle Checking Fluid Levels Overload Protection for Engine DC Electrical SystemCooling System ‹ 4.5.1 Check Engine OIL Level ‹ 4.5.2 Check Battery‹ 4.5.8 Check FAN Belt ‹ 4.5.9 Inspect Engine Governor‹ 4.5.13 Coolant Change Miscellaneous Maintenance‹ 4.5.11 Changing the Engine AIR Cleaner ‹ 4.6.1 Cleaning the Generator‹ 4.6.4 Battery Replacement ‹ 4.6.3 Battery MaintenanceService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsElectrical Data Electrical Data Electrical Data Electrical Data Engine Block Battery Post Covwer Black Assy WireHold Down Battery Boot Battery CableSee Latch Detail Duct Discharge LH Front Assy Wire 14AWG 7.5 #0 GRN/YELIntake Duct HSB Duct Discharge RH FrontPage Cover Front Panel HSB Assy 2A 12V UL BatteryControl BOX HSB Decal AVR CoverEngine Sunk Cover Flywheel AccessAssembly Resistor Flexplate 3.9L HSBTo a 17 Radiator Support L/H Side Tank Coolant RecoveryRadiator Copper Brass VENTURI,3.9L Cryslr HSB 22FANTo Engine Flange Fuel Inlet Base AIR Cleaner PlateHold Down AIR Cleaner Plate AIR Cleaner TOPLocktight Rotor 39030AD1 HSB Tecum Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 25KW 1P Direct HSB 2.5L FordExhaust Blanket 800MM NUT TOP Lock FL M12-1.75Exhaust Flange 2 Pipe Washer Lock M12Installation Diagram 40kW Liquid-cooled Generators 40kW Liquid-cooled Generators Warranty Schedule