Guardian Technologies 004992-2 owner manual Table of Contents

Page 3

Table of Contents

INTRODUCTION

IFC

SAFETY RULES

2

Section 1 — GENERAL INFORMATION

4

1.1

Generator

4

1.2

Transfer Switch

4

1.3

Automatic System Operation

4

1.4

Generator AC Connection Systems

4

1.5

Main Circuit Breaker

4

1.6

Generator Fuel System

5

1.7

Engine Protective Devices

5

1.8

Unpacking

6

1.9

Lifting the Generator

6

1.10

Specifications

7

1.11

Fuel Consumption

7

1.12

Reconfiguring the Fuel System

7

1.13

Torque Specifications

8

1.14

Engine Oil Recommendations

8

1.15

Coolant Recommendations

8

1.16

Before Installation

8

Section 2 — INSTALLATION

8

2.1

Standby Generator Installation

8

2.2

Generator Location

9

2.3

Generator Mounting and Support

9

2.4

Basic Standby Electric System

9

2.5

Emergency Circuit Isolation Method

10

2.6

Total Circuit Isolation Method

10

2.7

Grounding the Generator

10

2.8

Generator AC Neutral Connections

10

2.9

Transfer Switch Start Signal Connections

11

2.10

Battery Installation

11

2.11

Preparation Before Start-Up

12

40kW Liquid-cooled Generators

Section 3 — OPERATION

13

3.1

Using an Engineered “GTS” Transfer Switch

13

3.2

Control Console Components

13

3.3

Manual Transfer and Startup

14

3.4

Engine Governor Adjustments

14

3.5

Retransfer and Shutdown

15

3.6

Automatic Operation

15

3.7

Weekly Exercise Cycle

15

Section 4 — MAINTENANCE

16

4.1Maintenance Performed by Authorized

Service Facilities

16

4.2 Cooling System

16

4.3Overload Protection for Engine DC

Electrical System

16

4.4 Checking Fluid Levels

16

4.5Maintenance Owner/Operator

 

Can Perform

17

4.6

Miscellaneous Maintenance

18

4.7

Scheduled Maintenance

20

Section 5 — TROUBLESHOOTING

23

Section 6

— ELECTRICAL DATA

24

Section 7

— EXPLODED VIEWS AND

 

 

 

 

PARTS LISTS

28

Section 8

— INTALLATION DIAGRAM

............43

Section 9

— NOTES

44

Section 10 — WARRANTY

Back Cover

1

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Contents Liquid-cooled, Prepackaged Standby Generators ‹ Read this Manual Thoroughly ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionTable of Contents General Hazards Electrical Hazards Generator AC Connection Systems Transfer SwitchGenerator Automatic System OperationGenerator Fuel System ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.3 LOW Coolant Level SwitchLifting the Generator Unpacking‹ 1.10.2 Engine Specifications SpecificationsReconfiguring the Fuel System ‹ 1.10.1 Generator SpecificationsCoolant Recommendations Torque SpecificationsBefore Installation Engine OIL Recommendations‹ 2.1.1 Nfpa Standards Generator LocationGenerator Mounting Support Basic Standby Electric SystemEmergency Circuit Isolation Method Total Circuit Isolation MethodGenerator AC Neutral Connections ‹ 2.9.2 GTS-TYPE ATS Transfer Switch Signal ConnectionsBattery Installation ‹ 2.9.1 PRE-PACKAGED ATSPreparation Before START-UP Control Console Components Using AN Engineered GTS Transfer Switch‹ 3.2.1 AUTO/OFF/MANUAL Switch ‹ 3.2.2 Fault Indicator Leds‹ 3.2.6 System Ready LED Engine Governor Adjustments‹ 3.2.5 SET Exercise Time Switch Manual Transfer START-UPRetransfer and Shutdown Automatic OperationWeekly Exercise Cycle Overload Protection for Engine DC Electrical System Checking Fluid LevelsCooling System ‹ 4.5.1 Check Engine OIL Level ‹ 4.5.2 Check Battery‹ 4.5.8 Check FAN Belt ‹ 4.5.9 Inspect Engine Governor‹ 4.5.13 Coolant Change Miscellaneous Maintenance‹ 4.5.11 Changing the Engine AIR Cleaner ‹ 4.6.1 Cleaning the Generator‹ 4.6.4 Battery Replacement ‹ 4.6.3 Battery MaintenanceService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsElectrical Data Electrical Data Electrical Data Electrical Data Engine Block Battery Post Covwer Black Assy WireHold Down Battery Boot Battery CableSee Latch Detail Duct Discharge LH Front Assy Wire 14AWG 7.5 #0 GRN/YELIntake Duct HSB Duct Discharge RH FrontPage Cover Front Panel HSB Assy 2A 12V UL BatteryControl BOX HSB Decal AVR CoverEngine Sunk Cover Flywheel AccessAssembly Resistor Flexplate 3.9L HSBTo a 17 Radiator Support L/H Side Tank Coolant RecoveryRadiator Copper Brass VENTURI,3.9L Cryslr HSB 22FANTo Engine Flange Fuel Inlet Base AIR Cleaner PlateHold Down AIR Cleaner Plate AIR Cleaner TOPLocktight Rotor 39030AD1 HSB Tecum Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 25KW 1P Direct HSB 2.5L FordExhaust Blanket 800MM NUT TOP Lock FL M12-1.75Exhaust Flange 2 Pipe Washer Lock M12Installation Diagram 40kW Liquid-cooled Generators 40kW Liquid-cooled Generators Warranty Schedule