Guardian Technologies 004992-2 Weldment MTG Base 3.9L Cryslr, NUT Flanged HEX M12-1.75, Assy Wire

Page 31

 

 

 

 

Section 7 - Exploded Views and Parts

 

 

 

 

 

 

 

 

 

 

 

 

40kW Liquid-cooled Generators

 

 

 

 

Mounting Base — Drawing No. 0E8084-B

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

1

0E7331

1

WELDMENT MTG BASE 3.9L CRYSLR

 

2

052860

4

NUT FLANGED HEX M12-1.75

 

3

052251

4

DAMPENER VIBRATION 40 BLUE

 

4

052257

4

SPACER .49 X .62 X 1.87 PWDR/ZNC

 

5

052252

4

DAMPENER VIBRATION

 

6

052259

4

WASHER FLAT M12

 

7

052891

4

SCREW HHC M12-1.75 X 80 G8.8

 

8

0536210214

1

ASSY WIRE 15.0"

 

9

074906

1

SCREW HHTT M6-1.0 X 20 BP

 

10

047411

1

SCREW HHC M6-1.0 X 16 BP

 

11

055414

1

LUG SLDLSS #2-#8 X 17/64 CU

 

12

026850

2

WASHER SHAKEPROOF EXT 1/4 STL

 

13

022097

1

WASHER LOCK M6-1/4

 

14

022473

1

WASHER FLAT M6-1/4 ZINC

 

15

049813

1

NUT HEX M6 -1.0 G8 YEL CHR

 

16

0A1694

4

1-1/2" BUTTON PLUG

 

18

025507

3

WASHER SHAKEPROOF EXT 7/16 STL

 

19

0E7359

2

ENGINE MOUNT (3.9L CHRYSLER)

 

20

027482

2

WASHER SHAKEPROOF EXT 5/16 STL

 

21

022129

1

WASHER LOCK M8-5/16

 

22

045771

1

NUT HEX M8-1.25 G8 YEL CHR

 

23*

051756

1

SCREW HHC M10-1.5 X 20 G8.8

 

24*

046526

1

WASHER LOCK M10

 

25*

022131

1

WASHER FLAT 3/8-M10 ZINC

 

26*

055934M

1

CLAMP VINYL .75 X .343 Z

 

27

049820

2

NUT HEX LOCK M8-1.25 NY INS

 

28

059473

1

HOLD DOWN BATTERY

 

29

061902

1

HOLD DOWN BATTERY

 

30

058665

REF.

BATT 12VDC 90-AH 27F (NOT INCLUDED)

 

31

038804D

1

CABLE BATT RED #4 X 20.00

 

32

038805J

1

CABLE BATT BLK #1 X 30.00

 

33

021991

1

EARTH STRAP

 

34

036833

6

SCREW HHC 3/8-16 X 1 G8

 

35

022237

6

WASHER LOCK 3/8

 

36

022131

6

WASHER FLAT 3/8 ZINC

 

37

075763

1

BOOT BATTERY CABLE

 

38

050331

1

BATTERY POST COVWER (BLACK)

 

39

050331A

1

BATTERY POST COVWER (RED)

 

40

0A4010

2

SCREW HHC M8-1.25 X 60 G8.8 FT

 

41

052858

2

NUT TOP LOCK FL M8-1.25

 

42

065852

1

SPRING CLIP HOLDER .37-.62

 

43

045764

1

SCREW HHTT M4-0.7 X 8 BP

* NOT SHOWN-USED TO HOLD DOWN I/N 32.

29

Image 31
Contents Liquid-cooled, Prepackaged Standby Generators ‹ Read this Manual Thoroughly ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionTable of Contents General Hazards Electrical Hazards Generator AC Connection Systems Transfer SwitchGenerator Automatic System OperationGenerator Fuel System ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.3 LOW Coolant Level SwitchLifting the Generator Unpacking‹ 1.10.2 Engine Specifications SpecificationsReconfiguring the Fuel System ‹ 1.10.1 Generator SpecificationsCoolant Recommendations Torque SpecificationsBefore Installation Engine OIL Recommendations‹ 2.1.1 Nfpa Standards Generator LocationGenerator Mounting Support Basic Standby Electric SystemTotal Circuit Isolation Method Emergency Circuit Isolation MethodGenerator AC Neutral Connections ‹ 2.9.2 GTS-TYPE ATS Transfer Switch Signal ConnectionsBattery Installation ‹ 2.9.1 PRE-PACKAGED ATSPreparation Before START-UP Control Console Components Using AN Engineered GTS Transfer Switch‹ 3.2.1 AUTO/OFF/MANUAL Switch ‹ 3.2.2 Fault Indicator Leds‹ 3.2.6 System Ready LED Engine Governor Adjustments‹ 3.2.5 SET Exercise Time Switch Manual Transfer START-UPAutomatic Operation Retransfer and ShutdownWeekly Exercise Cycle Checking Fluid Levels Overload Protection for Engine DC Electrical SystemCooling System ‹ 4.5.1 Check Engine OIL Level ‹ 4.5.2 Check Battery‹ 4.5.8 Check FAN Belt ‹ 4.5.9 Inspect Engine Governor‹ 4.5.13 Coolant Change Miscellaneous Maintenance‹ 4.5.11 Changing the Engine AIR Cleaner ‹ 4.6.1 Cleaning the Generator‹ 4.6.4 Battery Replacement ‹ 4.6.3 Battery MaintenanceService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsElectrical Data Electrical Data Electrical Data Electrical Data Engine Block Battery Post Covwer Black Assy WireHold Down Battery Boot Battery CableSee Latch Detail Duct Discharge LH Front Assy Wire 14AWG 7.5 #0 GRN/YELIntake Duct HSB Duct Discharge RH FrontPage Cover Front Panel HSB Assy 2A 12V UL BatteryControl BOX HSB Decal AVR CoverEngine Sunk Cover Flywheel AccessAssembly Resistor Flexplate 3.9L HSBTo a 17 Radiator Support L/H Side Tank Coolant RecoveryRadiator Copper Brass VENTURI,3.9L Cryslr HSB 22FANTo Engine Flange Fuel Inlet Base AIR Cleaner PlateHold Down AIR Cleaner Plate AIR Cleaner TOPLocktight Rotor 39030AD1 HSB Tecum Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 25KW 1P Direct HSB 2.5L FordExhaust Blanket 800MM NUT TOP Lock FL M12-1.75Exhaust Flange 2 Pipe Washer Lock M12Installation Diagram 40kW Liquid-cooled Generators 40kW Liquid-cooled Generators Warranty Schedule