Guardian Technologies 004992-2 Control BOX HSB, Decal AVR Cover, Cover Front Panel HSB, Blkhd

Page 35

Section 7 - Exploded Views and Parts

40kW Liquid-cooled Generators

Control Panel — Drawing No. 0E7118-K

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0E7195

1

CONTROL BOX HSB

37

0C1127

1

DECAL AVR COVER

2

0E7196

1

COVER FRONT PANEL HSB

38

0A1441B

1

COVER PLATE, AVR

3

0E7197

1

COVER TOP PANEL HSB

39

0E7128

1

HARNESS CNTRL PNL (NOT

4

0E7193

1

DECAL WARNINGS HSB

 

 

 

 

SHOWN)

5

0E7194

1

DECAL CONTROLS HSB

40

0E7358

8

SCREW PPPH HI-LO #4-24 X 3/8

6

0E4494

1

SWITCH ROC DPDT ON-OFF-ON

41

074908

6

SCREW HHTT M5-0.8 X 10 BP

7

082573

1

SWITCH ROCKER DPST 125V SPD

42

0C5141

1

CONN DEUTSCH GASKET 8/12 POS

8

032300

2

HOLDER FUSE

 

 

 

 

DT

9

022676

1

FUSE 15A X AGC15

43

0C2699

11

SCREW PHTT #6-32 X 3/8 ZYC

10

067682B

1

FUSE 4A SLO BLO GLASS

44

0C2323

4

SCREW PHTT #6-32 X 5/8 ZYC

11

060015

1

FITTING CONDUIT 90D 3/8"

45

022155

15

WASHER LOCK #6

12

054199

1

DECAL DANGER HIGH VOLTAGE

46

0C2265

4

SCREW PHTT M4-0.7 X 12 ZYC

13

0C2657

1

TRANSFRMR 16V 6VA

47

022264

4

WASHER LOCK #8-M4

14

099076

1

TRANSFORMER 16V 56VA

49

020911

2

SCREW PPHM M5-0.8 X 30 ZINC

15

040213

2

PCB SUPPORT SNAP-IN 1/4"

50

066849

2

SCREW HHTT M5-0.8 X 16

16

0E9668

1

ASSY PCB HSB CONTROLLER

51

022152

4

WASHER LOCK #10

17

067680

1

ASSY VOLTAGE REGULATOR 60HZ

52

023897

3

WASHER FLAT #10 ZINC

18

0E6875A

1

RELAY 12VDC C FORM W/DIODE

53

051716

2

NUT HEX M5-0.8 G8 YEL CHR

19

0E6881 *

REF.

SOCKET RELAY

54

090388

2

SCREW HHTT M6-1.0 X 12 ZINC

20

0C5139 *

REF.

CONN DEUTSCH RECEPT GY/FLN

55

042568

4

SCREW HHC M6-1.0 X 20 G8.8

21

0C5142 *

REF.

CONN DEUTSCH RECEPT WDGE

56

022097

8

WASHER LOCK M6-1/4

 

 

 

BLKHD

57

022473

6

WASHER FLAT 1/4-M6 ZINC

22

0E3161

1

ASSY BOSCH GOV DRIVER

58

0441140187

2

WIRE ASSY 3" X (2) 3/16" TABS

23

054450

1

CIRCT BRK 5.5 X 1 ETA 46-500-P

59

070370

2

WASHER MICA .203

24

0D5070A

1

ASSY 2A 12V UL BATTERY

60

023762

1

WASHER SHAKEPROOF EXT #10

 

 

 

CHARGER

 

 

 

 

STL

25

0E2514

1

FITTING CONDUIT STR 1-1/2"

61

055444

1

HEATSINK

26

0A9457

1

DECAL NEUTRAL

62

030468

1

WASHER STEP NYLON .20

27

0E7539

1

DECALCUSTOMER CNNCTN XFER

63

049939

1

RECTIFIER MSC 12A 600V 1N1206R

 

 

 

SW

64

022158

1

NUT HEX #10-32 STEEL

28

046357 *

REF.

BLOCK TERM 20A 6 X 6 X 1100V

65

022985

1

WASHER FLAT #6 ZINC

29

0D3719B

1

DECAL CUSTOMER CNNCTN

66

038750

2

SCREW HHC M6-1.0 X 30 G8.8

30

057073

1

JUNCTION BLOCK 3/8-16

67

0A2115

4

WASHER NYLON .257

31

0E7283

1

CB 0150A2P240V S QN2 LL

68

0C2454

4

SCREW THF M6-1 X 16 N WA Z/JS

 

0E3628

1

CB 0200A2P240V S QN2 LL

69

0F6146

1

HANG TAG 2 WIRE START (NOT

32

0E3664

1

BASE QN CIRCUIT BREAKER

 

 

 

 

SHOWN)

33

0E7539A

1

DECAL TB1 HSB CONTROL PANEL

 

 

 

 

 

34

0D4698 *

REF.

BLOCK TERM 20A 6 X 3 X 1100V

 

* ITEMS INCLUDED AS PART OF I/N 39

 

35

0E7252

1

BRACKET CB 221.5 X 102

 

 

 

 

 

36

0C1229

1

DECAL WARNING ELECTRICAL

 

 

 

 

 

 

 

 

SHOCK

 

 

 

 

 

33

Image 35
Contents Liquid-cooled, Prepackaged Standby Generators ‹ Read this Manual Thoroughly ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionTable of Contents General Hazards Electrical Hazards Generator AC Connection Systems Transfer SwitchGenerator Automatic System OperationGenerator Fuel System ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.3 LOW Coolant Level SwitchLifting the Generator Unpacking‹ 1.10.2 Engine Specifications SpecificationsReconfiguring the Fuel System ‹ 1.10.1 Generator SpecificationsCoolant Recommendations Torque SpecificationsBefore Installation Engine OIL Recommendations‹ 2.1.1 Nfpa Standards Generator LocationGenerator Mounting Support Basic Standby Electric SystemGenerator AC Neutral Connections Emergency Circuit Isolation MethodTotal Circuit Isolation Method ‹ 2.9.2 GTS-TYPE ATS Transfer Switch Signal ConnectionsBattery Installation ‹ 2.9.1 PRE-PACKAGED ATSPreparation Before START-UP Control Console Components Using AN Engineered GTS Transfer Switch‹ 3.2.1 AUTO/OFF/MANUAL Switch ‹ 3.2.2 Fault Indicator Leds‹ 3.2.6 System Ready LED Engine Governor Adjustments‹ 3.2.5 SET Exercise Time Switch Manual Transfer START-UPWeekly Exercise Cycle Retransfer and ShutdownAutomatic Operation Cooling System Overload Protection for Engine DC Electrical SystemChecking Fluid Levels ‹ 4.5.1 Check Engine OIL Level ‹ 4.5.2 Check Battery‹ 4.5.8 Check FAN Belt ‹ 4.5.9 Inspect Engine Governor‹ 4.5.13 Coolant Change Miscellaneous Maintenance‹ 4.5.11 Changing the Engine AIR Cleaner ‹ 4.6.1 Cleaning the Generator‹ 4.6.4 Battery Replacement ‹ 4.6.3 Battery MaintenanceService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsElectrical Data Electrical Data Electrical Data Electrical Data Engine Block Battery Post Covwer Black Assy WireHold Down Battery Boot Battery CableSee Latch Detail Duct Discharge LH Front Assy Wire 14AWG 7.5 #0 GRN/YELIntake Duct HSB Duct Discharge RH FrontPage Cover Front Panel HSB Assy 2A 12V UL BatteryControl BOX HSB Decal AVR CoverEngine Sunk Cover Flywheel AccessAssembly Resistor Flexplate 3.9L HSBTo a 17 Radiator Support L/H Side Tank Coolant RecoveryRadiator Copper Brass VENTURI,3.9L Cryslr HSB 22FANTo Engine Flange Fuel Inlet Base AIR Cleaner PlateHold Down AIR Cleaner Plate AIR Cleaner TOPLocktight Rotor 39030AD1 HSB Tecum Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 25KW 1P Direct HSB 2.5L FordExhaust Blanket 800MM NUT TOP Lock FL M12-1.75Exhaust Flange 2 Pipe Washer Lock M12Installation Diagram 40kW Liquid-cooled Generators 40kW Liquid-cooled Generators Warranty Schedule