Guardian Technologies 004582-2 Unpacking, Assembly, Accessory BOX, Assembling the Wheel KIT

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Section 1 – General Information

Commercial-Industrial-Residential Portable Generator System

1.1 UNPACKING

Set the palleted carton on a rigid flat surface.

Remove staples along bottom of carton that fasten carton to pallet. Open carton from top.

Remove all packaging material.

Remove separate accessory box.

Lift carton off the generator.

Remove generator from shipping pallet by removing bolts through the shipping brackets (Figure 1).

Figure 1 - Bracket Removal

Shipping

Bracket (x4)

1.1.1 ACCESSORY BOX

Check all contents. If any parts are missing or damaged locate an authorized dealer at 1-800-333-1322.

Contents include:

Wheel Axle

Bolt-on tubular handle

2

– Washers

2

– Pneumatic Wheels

2

– Wheel Spacers

2

– Axle Bracket Assemblies

• 2 – Cotter Pins

Bolt-on Foot

• 2

– Spark Plugs

Spark Plug Wrench

Air Filter

Oil Filter

Pre-cleaner

Battery Charge Cable

• 6

– Carriage Bolts, Washers, Nuts

 

 

1.2 ASSEMBLY

The generator requires some assembly prior to using it. If problems arise when assembling the generator, please call the Generator Helpline at 1-800-333-1322.

1.2.1 ASSEMBLING THE WHEEL KIT

The wheel kit is designed to greatly improve the portability of the generator. A socket wrench with a 9/16” socket, a 1/2” socket, a 1/2” wrench and a pair of pliers are the tools that will be needed for assembly of the wheel kit.

NOTE:

The wheel kit is not intended for over-the-road use.

Refer to Figure 2 and install the wheel kit as follows:

Place the generator on a hard flat surface.

Stand at the engine end of the unit and gently tilt the generator forward, high enough to place wooden blocks beneath the cradle. This will allow space to install the wheel assemblies.

Attach an axle bracket assembly with attached sleeve to either side of the frame. Ensure the sleeve faces outward.

Slide the axle through the sleeves on the axle brackets.

Slide one wheel with flat washer to the outside and a spacer to the inside onto each end of the axle. Make sure the air inflation valve on the wheel is facing outward.

Insert retaining pins and using pliers, bend out the ends to prevent the pins from falling out of the axle. Remove the wooden blocks.

1.2.2 ASSEMBLING THE HANDLE

Attach the handle by aligning one side of the handle on the cradle, then spread the handle around the cradle and let it spring into place. Secure the handle to the frame using the 5/16’ hex head bolts provided. Check each fastener to ensure that it is secure.

Using the handle, lift the unit high enough to place wooden blocks under the unit. Attach the front support foot to the underside of the cradle using the 3/8” carriage bolts provided.

Remove the shipping brackets from the cradle, if it has not already been done.

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Contents Ultra Source 11.2 Section Exploded Views and Parts Lists11.1 11.3Introduction Read this Manual ThoroughlyNever add fuel while unit is running Important Safety Instructions  General Hazards  Fire Hazards   Electrical Hazards  Explosion Hazards  Standards IndexUnpacking AssemblyAccessory BOX Assembling the Wheel KITBattery Connection Handle AssemblyKnow the Generator Fuel Tank Tank holds 16 U.S. gallons of fuel1 120 VAC, 20 AMP, Duplex Receptacle 2 120 VAC, 20 AMP, Gfci ReceptacleGrounding the Generator HOW to USE the Generator5 12 Volt DC, 10 AMP Receptacle 50 aConnecting Electrical Loads DON’T Overload the GeneratorWattage Reference Guide Adding Gasoline Adding Engine OILSynthetic oil should only be used after first oil change To Start the Engine Stopping the EngineInitial START-UP Charging a BatteryAutomatic Idle Control Sensing LOW OIL PressureGenerator Specifications Maintenance ScheduleProduct Specifications Engine SpecificationsGeneral Recommendations Service AIR Cleaner Clean Spark Arrestor ScreenReplacing the Spark Plug General To adjust valve clearanceInstall new valve cover gasket Re-attach the valve cover To check valve clearanceLong Term Storage  Avoid spray from spark plug holes when cranking engineStore the unit in a clean, dry place Other Storage TipsTroubleshooting Guide Electrical Data Wiring Diagram Drawing No G0731 Electrical Data Handle, Frame & Wheel Kit Drawing No E0695-B QTY Description Control Panel Drawing No G0727-B SWITCH, Rocker -/0 Generator Drawing No G0742-A Exploded Views and Parts Lists Generator Drawing No G0742-A GT-760/990 Engine Drawing No E8589-W Part Sleeve Exploded Views and Parts Lists WINGNUT, Airbox MANUFACTURER’S Emission Control System Warranty Coverage Emission Control System Warranty Warranty Schedule