Great Dane GCKH2348S, GCBV2361S, GCKA1952S, GCBR2661S Machine, Park Brake, Steering, Mower Deck

Page 48

TROUBLESHOOTING

If

Check

 

 

 

 

PTO Clutch Does Not

Blown 20-amp fuse (main power

Engage

circuit).

 

Faulty PTO switch.

 

Faulty PTO clutch.

 

Loose PTO clutch connections.

 

 

Starter Turns Slowly

Loose or corroded battery or ground

 

connections.

 

Low battery power - charge battery.

 

Engine oil viscosity too heavy.

 

Hydraulic pump linkages failed and are

 

engaged.

 

 

Machine

 

If

Check

 

 

 

 

Excessive Machine Vibration

Engine speed too slow.

 

 

Machine Will Not Move With

Park brake locked.

Engine Running

Transmission hydraulic oil level low.

 

 

Transmission oil cold - allow engine to

 

warm.

 

Traction drive belt slipping.

 

Hydraulic pump free-wheel valves

 

open.

 

Traction drive belt damaged or worn.

 

Hydrostatic pump and/or wheel motor

 

problems. See your Great Dane

 

servicing dealer.

 

 

Machine Creeps With Engine

Needs shift control linkage adjustment.

Running and Motion Control

 

Levers in a Neutral Position

 

 

 

Park Brake

If

Check

 

 

 

 

Park Brake Not Working

Brakes out of adjustment - adjust

Correctly

linkage.

 

Brake drums wet.

 

Worn brake shoes.

 

Brake cable damaged.

 

 

Steering

If

Check

 

 

 

 

Steering Not Working

Park brake locked.

 

Hydraulic pump free-wheel valves

 

partially open.

 

Improper tire Inflation.

 

Hydrostatic transmission oil low.

 

Traction drive belt slipping.

 

Traction drive belt damaged or worn.

 

 

If

Check

 

 

 

 

Machine Will Not Follow a

Steering tracking out of adjustment.

Straight Path

 

 

 

Machine Moves to the Left or

Pump linkage (neutral position) out of

Right With Engine Running

adjustment.

and Transmission in Neutral

 

 

 

Mower Deck

 

If

Check

 

 

 

 

Discharge Chute Plugged

Grass is wet - mow grass only when

 

dry.

 

Raise cutting height.

 

Mow at full throttle.

 

Ground speed too fast for conditions.

 

Correct installation of deck drive belt.

 

 

Mower Deck Vibrates

Run engine at full throttle.

 

Loose hardware.

 

Check/replace mower deck drive belt.

 

Blades bolts are loose.

 

Blades are bent or worn.

 

Sharpen and balance blades.

 

Remove belt shields and check for

 

debris on sheaves.

 

Check sheaves for proper alignment or

 

damage. See your Great Dane

 

servicing dealer.

 

 

Mower Blades Do Not

Mower deck drive belt slipping or

Engage

broken.

 

Mower deck belt tension spring not

 

installed or broken.

 

PTO switch failure.

 

20-amp fuse is blown (main power

 

circuit).

 

Loose electrical connections.

 

Faulty PTO clutch.

 

 

Mower Mows Unevenly

Mower deck not properly leveled.

 

Ground speed too fast for conditions.

 

Run engine at full throttle.

 

Reduce ground speed when making

 

turns.

 

Blades are bent or worn.

 

Sharpen or replace blades.

 

Change mowing pattern.

 

Check tire pressure.

 

 

Troubleshooting - 46

Image 48
Contents OPERATOR’S Manual Page Introduction IntroductionProduct Identification Safety Labels Safety LabelsUnderstanding The Machine Safety Labels Safety Labels Avoid Crushing Safety SafetyUsing a Spark Arrestor Checking Mowing Area Parking SafelyRotating Blades are Dangerous Keep Rops Installed Properly Protect ChildrenAvoid Tipping Use Seat Belt ProperlyMaintenance and Storage Keep Riders OffAvoid High Pressure Fluids Driving Safely on Public RoadsTire Safety Prevent FiresHandling Fuel Safely Daily Operating Checklist OperatingOperating Handling Waste Product and ChemicalsOperator Station Controls Miscellaneous ControlsMounting and Dismounting Machine Safely Raising and Lowering Operator SeatAdjusting Seat Using Seat BeltRaising and Lowering Rops Adjusting Mower Deck Cutting Height Adjusting Mower Deck Anti-Scalp WheelsTesting Safety Systems Testing PTO SwitchTesting Park Brake Switch Testing Neutral Start SwitchTesting Seat Switch Testing the Park BrakeUsing the Park Brake ProcedureUsing the Key Switch Using the PTOUsing the Throttle Lever Using the HourmeterUsing the Choke Using the Motion Control LeversEngage Choke Disengage ChokeForward ReverseGentle Left Turn Gentle Right TurnStarting the Engine Sharp Left TurnSharp Right Turn Engaging Mower Stopping the EngineTransporting Machine Mowing TipsService Intervals Service IntervalsService Lubrication Service LubricationGrease Spray LubricantService Engine Service EngineEngine Warranty Maintenance Statement Avoid FumesChecking Engine Oil Level Changing Engine Oil and FilterOil Capacity With Filter Dry Cleaning Engine Air Intake Screen and Fan Checking and Cleaning Air Filter ElementsAdjusting Carburetor Replacing Fuel FilterService Transmission Service TransmissionHydraulic Oil Checking Hydraulic Oil LevelCleaning Hydraulic Pump Cooling Fins Removing and Installing Traction Drive BeltChecking and Adjusting Motion Control Linkages Neutral Creep Adjustment Maximum Speed Drift AdjustmentCheck Maximum Speed Drift Service Transmission Hydraulic System Hose Routing Service Steering & Brakes Service Steering & BrakesHydraulic System Schematic Removing and Installing Front Caster Wheels Adjusting Front Caster Spindle BearingInstalling Servicing Front Caster Wheel Roller Bearings ChariotHeight Adjustment Procedure Servicing Caster Spindle BearingsCheck Alignment Service Mower Service MowerAdjusting Park Brake Removing and Installing Mower Deck Foot PlateRemoving and Installing Mower Deck Belt Shields Leveling Mower DeckAdjusting Level Side-to-Side Picture Note Discharge chute raised for photo clarityChecking Level Front-to-Rear Checking and Adjusting Cutting Height Adjusting Deck Lift Assist Spring TensionChecking and Adjusting Mower Deck Drive Belt Tension Removing and Installing Mower Deck Drive Belt Checking and Replacing Mower BladesSharpening Blades Balancing BladesReplacing Mower Spindle Bearings Replacing Mower BladesService Electrical Service ElectricalService the Battery Safely Removing and Installing the BatteryCleaning Battery and Terminals Using Booster BatteryReplacing Fuse Burnishing the PTO ClutchWiring Schematic Service Miscellaneous Service MiscellaneousTroubleshooting TroubleshootingCleaning and Repairing Plastic Surfaces Cleaning and Repairing Metal SurfacesEngine Electrical SystemCheck Machine Park BrakeSteering Mower DeckStorage StorageAssembly AssemblySpecifications SpecificationsGetting Quality Service Getting Quality ServiceGetting Quality Service Engine and Related Components B&S 23 HP Vanguard Description RemarksEngine and Related Components B&S 26 HP ELS Ref. No Description Qty Remarks Engine and Related Components Kawasaki KAI/KOHLER   $,/$    $,/$          Locknut Fuel Delivery System Components Ref. No Description Qty RemarksOver the LAP Control Assembly Electrical and Related Components Fuse Console and Control Assembly Console Hydrostatic Drive System Components Ref.No Description Qty Remarks Traction Drive and Brakes Pivot Hydraulic Schematic Seat Standard Chariot Frame Assembly Frame Front Caster Assembly Yoke Caster Rops 200550Page Spindle Assembly Ref. No Description Qty Remarks Deck Lift Assembly Bearing CAP Cutting Deck Mower Deck 52 & 61 Cutting Deck Description Labels Decal Hydro OIL Specs