Generac Power Systems 004626-5 Standby Generator Installation, Basic Standby Electric System

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Section 2 — Installation

Guardian Liquid-cooled 40 kW Generator

STANDBY GENERATOR INSTALLATION

DANGER

Connecting this generator to an electrical system normally supplied by an electric utility shall be by means of a transfer switch (such as the Generac “Pre-packaged” type transfer switch), so as to isolate the electric system from the utility distribution system when the generator is operating. Failure to isolate the electric system by these means will result in damage to the generator and may also result in injury or death to utility workers due to backfeed of electrical energy.

If an open bottom is used, the engine-generator is to be installed over non-combustible materials and should be located such that combustible materials are not capable of accumulating under the generator set.

Only qualified, competent installation contractors or electricians thoroughly familiar with applicable codes, standards and regulations should install this standby electric power system. The installation must comply strictly with all codes, standards and regulations per- taining to the installation.

This genset must be installed on a level surface. The base frame must be level within 1/2 inch all around.

After the system has been installed, do nothing that might render the installation in noncompliance with such codes, standards and regulations.

NOTE:

For more information about the installation of a stand- by system, order Engine-Generator Standby Electric Power Systems Installer’s Guide and Reference Manual (part #046622) from a Generac Authorized Service Dealer.

NFPA STANDARDS

The following published standards booklets pertaining to standby electric systems are available form the National Fire Protection Association (NFPA), Batterymarch Park, Quincy, MA 02269:

NFPA No. 37, STATIONARY COMBUSTION ENGINES AND GAS TURBINES.

NFPA No. 76A, ESSENTIAL ELECTRICAL SYSTEMS FOR HEALTH CARE FACILITIES.

NFPA No. 220, STANDARD TYPES OF BUILDING CONSTRUCTION

NFPA No. 68, GUIDE FOR EXPLOSION VENTING

NFPA No. 70, NATIONAL ELECTRICAL CODE.

NFPA No. 30, FLAMMABLE AND COMBUSTIBLE LIQUIDS CODE.

NFPA No. 10, INSTALLATION, MAINTENANCE AND USE OF PORTABLE FIRE EXTINGUISHERS.

OTHER PUBLISHED STANDARDS

In addition to NFPA standards, the following informa- tion pertaining to the installation and use of standby electric systems is available:

Article X, NATIONAL BUILDING CODE, available from the American Insurance Association, 85 John Street, New York, N.Y. 10038.

AGRICULTURAL WIRING HANDBOOK, obtainable from the Food and Energy Council, 909 University Avenue, Columbia, MO, 65201.

ASAE EP-364.2, INSTALLATION AND MAINTE-

NANCE OF FARM STANDBY ELECTRIC POWER, available from the American Society of Agricultural Engineers, 2950 Niles Road, St. Joseph, MI 49085.

A52.1, AMERICAN NATIONAL STANDARD FOR CHIMNEYS, FIREPLACES AND VENTING SYS- TEMS, available from the American National Standard Institute, 1430 Broadway, New York, N.Y. 10018.

NEC HANDBOOK available from the National Fire Protection Association, 1 Batterymarch Park, PO Box 9146, Quincy, MA 02269-9959.

2.1BASIC STANDBY ELECTRIC SYSTEM

Figure 2.1 shows a schematic diagram of a basic stand- by electric system. Both the UTILITY power supply and the STANDBY (EMERGENCY) output are connected to an approved transfer switch. The transfer switch is required by electrical code and serves the following functions:

Permits the LOAD circuits to be connected to only one power supply at a time.

Prevents electrical backfeed between STANDBY power and the UTILITY power circuits.

Notice that both the STANDBY and the UTILITY power supplies to the transfer switch are protected against overload by a main line circuit breaker.

NOTE:

Generac recommends the use of a Generac Power Systems “pre-packaged” type transfer switch (Part No. 0E5782) in conjunction with this generator.

8 Generac® Power Systems, Inc.

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Contents Liquid-cooled, Prepackaged Standby Generators Models Introduction Authorized Dealer LocationInstallation Diagram General Hazards Electrical Hazards Generator Prepackaged Transfer SwitchUNPACKING/INSPECTION Generator AC Connection SystemsMain Circuit Breaker SpecificationsEngine Protective Devices ‹ 1.8.2 Generator and Load Compatibility Fuel Requirements Recommendations‹ 1.9.1 Conversion to LP GAS Vapor Coolant Emissions Control System‹ 1.12.1 AIR Fuel Ratio Controller Nfpa Standards Standby Generator InstallationBasic Standby Electric System Other Published StandardsMethod Transfer Switch Start Signal Connections‹ 2.6.1 PRE-PACKAGED Type Switch Grounding the GeneratorBattery Installation ‹ 2.7.1 Vented BatteriesPreparation Before START-UP Using the AUTO/OFF/MANUAL Switch Engine Heater Sequence of Automatic Operation‹ 3.2.3 Manual Position Weekly Exercise Cycle Checking the Engine OIL LevelChanging the Engine OIL and Filter Changing the Engine AIR Cleaner‹ 4.2.2 OIL and Filter Change Procedure ‹ 4.2.1 Engine OIL RecommendationsSpark Plugs Battery Maintenance‹ 4.5.1 Battery Replacement Cooling SystemDC Fuse Miscellaneous MaintenanceOverload Protection for Engine Coolant‹ 4.11.1 Removal from Service OUT of Service Procedure‹ 4.11.2 Return to Service Service Schedule SYSTEM/COMPONENT Procedure FrequencyTroubleshooting Guide Problem Cause CorrectionInstallation Diagram TS1 Generator D4992-A Guardian Liquid- Panel 4.3L Drawing No Section Wiring Diagram Control Panel Model No Drawing No KW Generators No D6975 EC1 ACT 12 19 11 3529 QTY Description ONE Assembly M6 Hinge Panel Face Panel BTM & Back Control Exploded Views and Parts Lists CHASSIS, Universal Exploded Views and Parts Lists QTY To Engine Flywheel Washer Lock M12 Exploded Views and Parts Lists Engine 4.3L GM Exploded Views and Parts Lists Mount Engine R & L KIT Radiator Copper Brass DIA. Clamp Assembly 2 Compartment To Engine Front NUT Wing 1/4-20 Nylk To Stepper Motor To Valve Cover To Intake Manifold Support Solenoid NAT GAS Attach to FAN Scroll Elbow 90D 3/4NPT Exploded Views and Parts Lists Muffler Catalyst 4.3L Assembly Motor Stepper To Thermostat Housing Guardian Liquid-cooled 40 kW Generators Guardian Liquid-cooled 40 kW Generators MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule

004373-6, 004626-5 specifications

Generac Power Systems has established itself as a leader in the field of backup and portable power solutions, and their models 004626-5 and 004373-6 are prime examples of their dedication to innovation and reliability. These models are designed to cater to a variety of power needs, making them essential assets for homeowners and businesses alike.

The 004626-5 is a robust home standby generator, renowned for its powerful performance and automatic transfer switch capabilities. This model features Generac's G-Force engine, which is specifically engineered for high performance and longevity, ensuring that it can handle the demands of powering a home during outages. It boasts a multi-language LCD display that provides real-time system status updates, allowing users to monitor performance with ease. Additionally, the 004626-5 is equipped with an integrated wi-fi system, enabling remote monitoring through the Mobile Link app. This feature gives users the convenience of checking their generator's status from anywhere, ensuring peace of mind.

On the other hand, the 004373-6 is a portable generator designed for versatility and convenience. This model is lightweight and easily transportable, making it ideal for outdoor activities, job sites, or emergency power supply during outages. Powered by a reliable OHV engine, the 004373-6 delivers impressive power output while maintaining fuel efficiency. Its ergonomic design includes a transport handle and never-flat wheels, allowing for easy maneuverability. The model also features Generac’s PowerRush technology, which provides over 50% more starting capacity, making it capable of handling larger appliances with ease.

Both models are designed with safety features in mind. The 004626-5 comes with a durable weather-resistant enclosure, protecting it from the elements, while the 004373-6 includes a low-oil shutdown feature to prevent engine damage.

In summary, Generac Power Systems continues to set the benchmark for reliability and innovation in power solutions with models 004626-5 and 004373-6. With their advanced technologies, user-friendly features, and unparalleled performance, these generators are engineered to provide power when it’s needed most, ensuring a seamless transition during outages and enhancing convenience for users across various settings.