Generac Power Systems 004373-6, 004626-5 Service Schedule, SYSTEM/COMPONENT Procedure Frequency

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Section 4 — Maintenance

Guardian Liquid-cooled 40 kW Generator

4.12 SERVICE SCHEDULE

ATTENTION: It is recommended that all service work

be performed by the nearest Generac/Guardian Authorized Dealer.

 

SYSTEM/COMPONENT

 

PROCEDURE

 

FREQUENCY

 

 

X = Action

Inspect

Change

Clean

W = Weekly

 

 

R = Replace/Adjust as Needed

 

 

 

M = Monthly

 

 

* = Notify Dealer

 

 

 

Y = Yearly

 

 

if Repair is Needed.

 

 

 

H = Hours

 

 

FUEL

 

 

 

 

 

 

Fuel lines and connections*

X

 

 

EVERY 3 M

 

 

LUBRICATION

 

 

 

 

 

 

Oil level

X

 

 

M

 

 

Oil

 

X

 

FIRST 30 H,

 

 

 

 

 

 

 

EVERY 150 H / 6 M

 

 

Oil filter

 

X

 

FIRST 9 H,

 

 

 

 

 

 

 

EVERY 150 H / 6 M

 

 

Oil line leakage*

X

 

 

100 H

 

 

COOLING

 

 

 

 

 

 

Engine cooling system*

X

 

 

M

 

 

Coolant

 

X

 

Y

 

 

Enclosure louvers

X

 

X

W

 

 

EXHAUST

 

 

 

 

 

 

Exhaust system

X

 

 

EVERY 3 M

 

 

Retorque Exhaust Manifold*

X

 

 

FIRST 100 H AND

 

 

 

 

 

 

 

EVERY 800 H

 

 

BATTERY

 

 

 

 

 

 

Charge and condition

X

R

X

EVERY 3 M

 

 

FAN BELT

 

 

 

 

 

 

Tension and condition*

 

X

R

 

EVERY 3 M

 

 

ENGINE

 

 

 

 

 

 

Retorque cylinder head*

X

 

 

FIRST 100 H AND

 

 

 

 

 

 

 

EVERY 800 H

 

 

Retorque intake manifold*

X

 

 

FIRST 100 H AND

 

 

 

 

 

 

 

EVERY 800 H

 

 

Starter motor*

X

R

 

EVERY 500 H

 

 

DC alternator*

X

R

 

EVERY 500 H AND Y

 

 

Air cleaner*

X

R

 

EVERY 500 H

 

 

Compression*

X

 

 

EVERY 800 H

 

 

Valve clearance*

X

R

 

EVERY 800 H

 

 

Governor*

X

R

 

Y

 

 

Safety devices*

X

R

 

EVERY 6 M

 

 

Spark plugs

X

R

 

500 H AND Y

 

 

Ignition system*

X

R

 

EVERY 3 M

 

 

GENERAL

 

 

 

 

 

 

Overall condition

X

 

X

M

 

 

Exercise system

 

 

 

W

 

 

COMPLETE TUNE-UP*

TO BE COMPLETED BY A GENERAC/

Y

 

 

 

 

GUARDIAN AUTHORIZED DEALER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Generac® Power Systems, Inc. 19

 

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Contents Liquid-cooled, Prepackaged Standby Generators Models Authorized Dealer Location IntroductionInstallation Diagram General Hazards Electrical Hazards UNPACKING/INSPECTION Prepackaged Transfer SwitchGenerator Generator AC Connection SystemsSpecifications Main Circuit BreakerEngine Protective Devices Fuel Requirements Recommendations ‹ 1.8.2 Generator and Load Compatibility‹ 1.9.1 Conversion to LP GAS Vapor Emissions Control System Coolant‹ 1.12.1 AIR Fuel Ratio Controller Basic Standby Electric System Standby Generator InstallationNfpa Standards Other Published Standards‹ 2.6.1 PRE-PACKAGED Type Switch Transfer Switch Start Signal ConnectionsMethod Grounding the Generator‹ 2.7.1 Vented Batteries Battery InstallationPreparation Before START-UP Using the AUTO/OFF/MANUAL Switch Sequence of Automatic Operation Engine Heater‹ 3.2.3 Manual Position Checking the Engine OIL Level Weekly Exercise Cycle‹ 4.2.2 OIL and Filter Change Procedure Changing the Engine AIR CleanerChanging the Engine OIL and Filter ‹ 4.2.1 Engine OIL Recommendations‹ 4.5.1 Battery Replacement Battery MaintenanceSpark Plugs Cooling SystemOverload Protection for Miscellaneous MaintenanceDC Fuse Engine CoolantOUT of Service Procedure ‹ 4.11.1 Removal from Service‹ 4.11.2 Return to Service SYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideInstallation Diagram TS1 Generator D4992-A Guardian Liquid- Panel 4.3L Drawing No Section Wiring Diagram Control Panel Model No Drawing No KW Generators No D6975 EC1 ACT 12 19 11 3529 QTY Description ONE Assembly M6 Hinge Panel Face Panel BTM & Back Control Exploded Views and Parts Lists CHASSIS, Universal Exploded Views and Parts Lists QTY To Engine Flywheel Washer Lock M12 Exploded Views and Parts Lists Engine 4.3L GM Exploded Views and Parts Lists Mount Engine R & L KIT Radiator Copper Brass DIA. Clamp Assembly 2 Compartment To Engine Front NUT Wing 1/4-20 Nylk To Stepper Motor To Valve Cover To Intake Manifold Support Solenoid NAT GAS Attach to FAN Scroll Elbow 90D 3/4NPT Exploded Views and Parts Lists Muffler Catalyst 4.3L Assembly Motor Stepper To Thermostat Housing Guardian Liquid-cooled 40 kW Generators Guardian Liquid-cooled 40 kW Generators Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule

004373-6, 004626-5 specifications

Generac Power Systems has established itself as a leader in the field of backup and portable power solutions, and their models 004626-5 and 004373-6 are prime examples of their dedication to innovation and reliability. These models are designed to cater to a variety of power needs, making them essential assets for homeowners and businesses alike.

The 004626-5 is a robust home standby generator, renowned for its powerful performance and automatic transfer switch capabilities. This model features Generac's G-Force engine, which is specifically engineered for high performance and longevity, ensuring that it can handle the demands of powering a home during outages. It boasts a multi-language LCD display that provides real-time system status updates, allowing users to monitor performance with ease. Additionally, the 004626-5 is equipped with an integrated wi-fi system, enabling remote monitoring through the Mobile Link app. This feature gives users the convenience of checking their generator's status from anywhere, ensuring peace of mind.

On the other hand, the 004373-6 is a portable generator designed for versatility and convenience. This model is lightweight and easily transportable, making it ideal for outdoor activities, job sites, or emergency power supply during outages. Powered by a reliable OHV engine, the 004373-6 delivers impressive power output while maintaining fuel efficiency. Its ergonomic design includes a transport handle and never-flat wheels, allowing for easy maneuverability. The model also features Generac’s PowerRush technology, which provides over 50% more starting capacity, making it capable of handling larger appliances with ease.

Both models are designed with safety features in mind. The 004626-5 comes with a durable weather-resistant enclosure, protecting it from the elements, while the 004373-6 includes a low-oil shutdown feature to prevent engine damage.

In summary, Generac Power Systems continues to set the benchmark for reliability and innovation in power solutions with models 004626-5 and 004373-6. With their advanced technologies, user-friendly features, and unparalleled performance, these generators are engineered to provide power when it’s needed most, ensuring a seamless transition during outages and enhancing convenience for users across various settings.