Generac Power Systems 2.4L owner manual PAN CB Conn BOX

Page 28

1

0F3137

1

PAN CB CONN BOX

2

0F3188

1

STAND RH CONTROL

3

0F3189

1

STAND LH CONTROL

4

023484N

1

BUSHING SNAP SB-2.5-31

5

0F6366B

1

XFMR DUAL 120V/16V (FOR 120/240V & 277/480V UNITS)

 

0F6366A

1

XFMR DUAL 104V/16V (FOR 120/208V UNITS)

6

043180

2

WASHER FLAT M4

7

022264

2

WASHER LOCK #8-M4

8

0C3990

2

SCREW PHTT M4-0.7 X 10 ZYC

(1) 9

057701

REF

BLOCK TERM 20A 8 X 6 X 1100V

10

022155

4

WASHER LOCK #6

11

0C2428

4

SCREW PHTT #6-32 X 1/2 ZYC

12

0F3824

1

DECAL UTIL SENSE/CUST CONN

13

0A9457

1

DECAL NEUTRAL

14

057073

2

JUNCTION BLOCK 3/8-16

(2) 15

0D5466

REF

BUS BAR NEUTRAL BLOCK 390

(2) 16

0A7822

REF

LUG SLDLSS 600/250-1/0 X 1/4-28

17

022237

2

WASHER LOCK 3/8

18

022241

2

NUT HEX 3/8-16 STEEL

19

049226

4

WASHER LOCK M5

20

0C2266

4

SCREW PHTT M5-0.8 X 16 ZYC

21

0C2454

8

SCREW THF M6-1 X 16 N WA Z/JS

23

022473

8

WASHER FLAT 1/4-M6 ZINC

24

022097

4

WASHER LOCK M6-1/4

(1) 26

0D4698

REF

BLOCK TERM 20A 6 X 3 X 1100V

27

0F4464

1

DECAL CUST CONN 120V UTILITY

28

025433

1

LUG SLDLSS #6-14 X 13/64 CU

29

024469

1

SCREW HHTT #10-32 X 3/8 CZ

30

067210A

1

DECAL GROUND LUG

31

0D6029

4

SCREW HHTT M6-1.0 X 16 ZYC

32

081008

1

GROMMET 1.25 X .25 X .75

33

077043J

1

CONDUIT FLEX 2.0" ID (36” LG)

34

051713

2

WASHER FLAT M5

35

0F6156

1

PLATE WIRE SNGL GALV

36

029289

1

TAPE ELEC 1/2 FOAM (AS REQ’D)

37

047411

4

SCREW HHC M6-1.0 X 16 G8.8

(3) 39

0G0770

1

HARNESS, TRANSFORMER ADAPTER

(4) 40

0G5952

1

ASSY PCB IGN MOD 4.2L

(4) 41

036943

2

SCREW PPHM #10/32 X 2

(4) 42

023897

4

WASHER FLAT #10 ZINC

(4) 43

022152

2

WASHER LOCK #10

(4) 44

022158

2

NUT HEX #10-32 STEEL

1)

 

UL CIRCUIT BREAKER (ED)

A

0F3328

1

COVER ED CB SHORT STND

C

0D5552

1

CB 0050A 3P 480V S ED4 LL

 

0D5554

-

CB 0070A 3P 480V S ED4 LL

 

0D5556

-

CB 0090A 3P 480V S ED4 LL

 

0D9693

-

CB 0125A 3P 480V S ED4 LL

D

0F0492

1

INSULATOR CB S (ED-3P)

E

048927

4

SCREW RHM #10-32 X 4-1/2

F

023897

4

WASHER FLAT #10 ZINC

G

022152

4

WASHER LOCK #10

H

022158

4

NUT HEX #10-32 STEEL

J

0C2454

7

SCREW THF M6-1 X 16 N WA Z/JS

K

029289

1

TAPE ELEC 1/2 FOAM (AS REQ’D)

L

0F1733

1

DECAL CUSTOMER CONNECT INSIDE

2)

 

UL CIRCUIT BREAKER (FD)

A

0F3138

1

COVER CB CONN BOX

C

0D5572

1

CB 0150A 3P 600V S FD6 LL

 

0D5573

-

CB 0175A 3P 600V S FD6 LL

 

0D5574

-

CB 0200A 3P 600V S FD6 LL

 

0D5575

-

CB 0225A 3P 600V S FD6 LL

 

0D5576

-

CB 0250A 3P 600V S FD6 LL

D

0F0199

1

INSULATOR CB FD FRAME 30MIL

E

081320

4

SCREW SHC 1/4-20 X 4.5 G8.8 NZ

F

022473

4

WASHER FLAT 1/4-M6 ZINC

G

022097

4

WASHER LOCK M6-1/4

H

022127

4

NUT HEX 1/4-20 STEEL

J

0C2454

7

SCREW THF M6-1 X 16 N WA Z/JS

K

029289

1

TAPE ELEC 1/2 FOAM (AS REQ’D)

L

0F1733

1

DECAL CUSTOMER CONNECT INSIDE

3)

 

UL CIRCUIT BREAKER (JD+LD)

A

0F3329

1

COVER JD/LD CB SHRT STAND

C

0D5577

1

CB 0300A 3P 600V S JD6 LL

D

0F2353

2

INSULATOR CIRCUIT BR. JD/LD

E

022770

4

SCREW RHM 1/4-20 X 3

F

022473

4

WASHER FLAT 1/4-M6 ZINC

G

022097

4

WASHER LOCK M6-1/4

H

022127

4

NUT HEX 1/4-20 STEEL

J

0C2454

7

SCREW THF M6-1 X 16 N WA Z/JS

K

029289

1

TAPE ELEC 1/2 FOAM (AS REQ’D)

L

0F1733

1

DECAL CUSTOMER CONNECT INSIDE

4)

 

UL CIRCUIT BREAKER (QN)

A

0F8135

1

COVER QN FRM CB

C

0E7283

-

CB 0150A 2P 240V S QN2 LL

 

0E7284

-

CB 0175A 2P S QN2 LL 240V

D

0E3664

1

BASE, QN CIRCUIT BREAKER

E

074908

2

SCREW HHTT M5-0.8 X 10 BP

F

0F8140

1

COVER QN CB DISH

G

036261

4

RIVET POP .125 X .275 SS

H

0C2454

7

SCREW THF M6-1X16 N WA Z/JS

J

029289

1

TAPE ELEC 1/2 FOAM (AS REQ’D)

K

0F1733

1

DECAL CUSTOMER CONNECT INSIDE

(1)ITEM INCLUDED WITH HARNESS

(2)ITEM INCLUDED WITH 0D5464B

(3)ITEM USED WITH EARLY MODEL 208V UNITS ONLY

(4)ITEMS USED ON 4.2L MODELS ONLY.

Image 28
Contents 25kW Models Standby Generator Sets Table of Contents  Warning   Electrical Hazards  ‹ Operation and Maintenance ‹ HOW to Obtain ServiceIntroduction ‹ Read this Manual ThoroughlyIdentification Record ‹ Data LabelEngine OIL Recommendations Equipment DescriptionCoolant Recommendations Engine Protective Devices Fuel System ‹ Fuel Requirements‹ Natural GAS Fuel System ‹ LP Fuel SystemSpecifications ‹ Reconfiguring the Fuel System ‹ Cold Weather KITAlternator Power Winding Connections ‹ FOUR-LEAD, SINGLE-PHASE Stator‹ 3-PHASE Alternators Generator AC Lead ConnectionsPreparation Before START-UP InstallationInitial Inspection for Genset Startup START-UP Checklist ‹ Preparation for START-UPOperating Unit with Manual Transfer Switch Generator Control Operation‹ Engine START-UP and Transfer ‹ Retransfer and ShutdownCooling System Maintenance Performed by Service FacilitiesChecking Fluid Levels Maintenance Owner Operator can Perform ‹ Changing Engine OIL ‹ Changing the Engine AIR Cleaner ‹ Coolant Change‹ Spark Plugs Miscellaneous Maintenance Repair PartsService Schedule KW 150 KW Standby GAS Engine Driven Generator SetsMaintenance Level 11-3 11-4 Troubleshooting Guide Problem Cause CorrectionStandby Generator Sets Standby Generator Sets Page PAN CB Conn BOX Page UL Circuit Breaker QJ-2P Page Assy STR 390 25AD1 CPL Page Components Included in 0G2283D Page Weldment Frame 2.4L C2 Page Battery Tray C1 CPL Page Gasket Bosch 32 Page Engine 2.4L Mitsubishi 4G64 Page Weldment Radiator Support 2.4L Page Flange Fuel Inlet Page Rear Wrap C2 CPL Page Exhaust Elbow 2 1/4 OD 2 1/2OD Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page C2 Units 04/07 a .Rev BackPg001

2.4L specifications

Generac Power Systems has established itself as a leading provider of energy solutions, and its 2.4L engine is a testimony to their commitment to innovation and reliability. This engine is designed for portable and standby generators, delivering exceptional performance and efficiency.

One of the standout features of the Generac 2.4L engine is its robust design, optimized for both heavy-duty use and demanding applications. The engineering focus ensures that the engine can withstand various environmental conditions while maintaining optimal operation. Additionally, its compact size makes it versatile for various generator models, making it a favored choice among manufacturers and users.

The 2.4L engine incorporates advanced technologies that enhance performance and fuel efficiency. One notable technology is the Electronic Fuel Injection (EFI) system. Unlike traditional carbureted engines, the EFI system provides precise fuel management, improving fuel efficiency and reducing emissions. This means users can expect longer run times on a single tank of fuel, a crucial advantage for those requiring power during outages or remote operation.

Furthermore, the Generac 2.4L engine is equipped with a state-of-the-art cooling system that maintains optimal operating temperatures even under heavy loads. This safeguard helps prevent overheating, thus extending the engine's longevity and reliability. The engine's low oil pressure shutdown feature adds another layer of protection by automatically shutting down the engine if oil pressure drops below a safe threshold.

Noise reduction is another priority for Generac, and the 2.4L engine reflects this commitment. With an integrated muffler and sound suppression features, the engine operates quietly without sacrificing power output. This is particularly beneficial for residential areas or environments where noise may be a concern.

In terms of maintenance, the Generac 2.4L engine requires minimal upkeep. Its design includes easily accessible components, allowing for straightforward maintenance routines. Regular oil changes and filter replacements ensure that the engine continues to perform at its best over time, providing users with peace of mind.

Overall, the Generac Power Systems 2.4L engine combines innovative features, advanced technologies, and reliable performance, making it an attractive choice for those in need of dependable power solutions. Whether for home backup or professional use, this engine exemplifies Generac's dedication to quality and user satisfaction.