Alamo 3109 manual Introduction

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INTRODUCTION

INTRODUCTION

This 3109 Loader is designed with care and built with quality materials by skilled workers. Proper assembly, maintenance, and operating practices, as described in this manual, will help the owner/operator get years of satisfactory service from the machine.

The purpose of this manual is to familiarize and instruct. The Assembly Section instructs the owner/operator in the correct assembly of the Front End Loader using standard and optional equipment. The Parts manual is designed to familiarize the owner/operator with replaceable parts on the Loader. This Part Manual provides exploded assembly drawings of each Loader component illustrating each piece and the corresponding part number.

Careful use and timely service saves extensive repairs and costly downtime losses. The Operation and Maintenance Sections of the manual train the owner/operator how to work the Front End Loader correctly and attend to appropriate maintenance. The Trouble Shooting Guide helps diagnose difficulties and offers solution to the problems.

Safety is of primary importance to the owner/operator and to the manufacturer. The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the Safety Messages will be repeated throughout the manual. The owner/operator/dealer should know these Safety Messages before assembly and be aware of the hazards of operating this Loader during assembly, use, and maintenance. The Safety Alert Symbol combined with a Signal Word, as seen below, is intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this machine.

It is recommended that tractor wheels be moved to the widest setting and rear ballast be applied to increase tractor stability.

Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily.

Never allow children or other persons to ride on the Tractor or Implement.

Falling off can result in serious injury or death.

Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. Inadvertent contact with controls can cause the Implement to shift or fall crushing themselves or others.

3109 01/11

Introduction Section 2-2

© 2011 Alamo Group Inc.

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Contents 3109 To the Owner/Operator/Dealer Table of Contents Maintenance Section Safety Section Safety General Safety Instructions and Practices3109 01/11 Safety Section Operator Safety Instructions and Practices Equipment Operation Safety Instructions and Practices SG-36 Safety Safety 3109 01/11 Safety Section SL-33 SPU-2 Safety Transporting Safety Instructions and Practices Maintenance and Service Safety Instructions and Practices Safety Storage and Parking Safety Instructions and Practices Concluding Safety Instructions and PracticesDecal Location QTY Level Description Model Name Loader Positions 3109 01/11 Safety Section Loader Safety Safety Safety Federal Laws and Regulations Introduction Section Introduction Introduction Introduction Before Operating this Machine Page Assembly and Connecting the Loader Section Assembly Assembly InstructionsAssembly Proper Ballasting and Wheel Spacing Dismounting Loader and Mounting Loader to Tractor Dismounting Loader Mounting LoaderInstalling Bucket Level Indicator Asm-L-0169Attaching Pin on Bucket Assembling Quick Attach Device Installing Quick Attach Device When Connecting an Attachment to the Loader Quick Hitch Assembly Operation Section Operation Standard Equipment and Specifications Operator Requirements Operation Personal Protective Equipment PPE Tractor Requirements Rops and Seat BeltTractor Lighting and SMV Emblem Getting On and Off the Tractor Tractor BallastBoarding the Tractor Dismounting the TractorStarting the Tractor Pre-Operation Inspection and Service Tractor Pre-Operation Inspection/Service Loader Pre-Operation Inspection and ServiceMount Assembly OPS-L-0007B Do not Operate an Unsafe Tractor or Front END Loader Front END Loader PRE-OPERATION Inspection Driving the Tractor and Loader Driving the Tractor and Loader Operating the Tractor and Loader Operation Operation SL-33 Operation Operating the Loader Filling the BucketOperation Lifting the Load Carrying the LoadDumping the Bucket Lowering the Bucket Operating with Float Control Loading from a Bank Operation Peeling and Scraping Loading LOW Trucks or Spreaders from a Pile Backfilling Operation Handling Large Heavy Objects Operating Bale Spear Loader Storage Transporting the Tractor and ImplementShutting Down the Implement Operation Transporting on Public Roadways Operation Hauling the Tractor and Implement Troubleshooting Guide Trouble Possible Cause Possible RemedyProblem Possible Cause Remedy Maintenance Section Maintenance 3109 01/11 Maintenance Section Lubrication Schedule Daily Maintenance Cylinder Service Lift and Bucket Cylinder DisassemblyLift and Bucket Cylinder Reassembly StorageMaintenance Proper Torque for Fasteners Maintenance Maintenance Rhino To the OWNER/OPERATOR/DEALER SOM-01/11 F-4293C Printed U.S.A