Alamo 3109 manual Storage, Lift and Bucket Cylinder Reassembly

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(SL-27)
(SL-26)

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Lift and Bucket Cylinder Reassembly

Note: Be careful not to damage seals and o-rings on edges or holes in cylinder tube. Inspect and remove burrs and sharp edges if necessary before reassembly.

1.Place rod seal (3) into groove inside cylinder head.

Note: Lips of seal (3) must be face inward and seal must be firmly seated in groove.

2.Install wiper seal (2) with lip of seal facing out and flush with top of cylinder head (5). Install wear ring (4) inside other end of head (5).

3.Place o-ring (7) with back-up washer (6) in groove on outside of head. Back-up washer must be on rod side.

4.Remove sharp edges on outer edge of the threaded end of shaft (1). Lubricate wiper seal (2) and rod seal

(3) in head and carefully slide head onto shaft.

5.Place o-ring (10), piston seal (11) and piston wear ring (8) in grooves on outside of piston (9). Note: For easier installation, place piston seal (11) in 120°F water to warm seal.

6.Slide piston (9) onto threaded end of shaft and install lock nut (12). Tighten lock nut to 100 lbs.

7.Lubricate piston wear ring (8) and piston seal (11) on piston, o-ring (7) and backup washer (6) on head and inside of cylinder tube (13), then carefully slide piston and head into cylinder tube (13).

8.Insert wire retaining ring (14) into slot in cylinder tube (13). Apply pressure to wire ring to thread it into groove while turning cylinder head.

Note: If cylinder has a countersunk hole, hook end of retaining wire into hole and turn cylinder head 1-1/2 turns to secure wire. End of hook may need to be ground to fit in countersunk hole.

Storage

Never crawl under or allow children to play around or on a loader that is disconnected from the tractor. The loader could fall crushing a person resulting in serious injury or death. (SL-13)

Do not remove the attachment from the loader when the loader is disconnected from the tractor. The attachment stabilizes the loader. If the attachment is removed, the loader will fall and could result in serious injury.

Only disconnect and store the loader on firm flat ground. Make sure the loader stands are properly installed and rest on firm ground or support blocks. If the stands sink or fail, the loader could fall causing serious injury.

NOTE: When loader hydraulics are disconnected from tractor, the tractor hydraulic circuit must be completed. Failure to do so will result in tractor hydraulic pump damage.

3109 01/11

Maintenance Section 5-7

© 2011 Alamo Group Inc.

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Contents 3109 To the Owner/Operator/Dealer Table of Contents Maintenance Section Safety Section General Safety Instructions and Practices Safety3109 01/11 Safety Section Operator Safety Instructions and Practices Equipment Operation Safety Instructions and Practices SG-36 Safety Safety 3109 01/11 Safety Section SL-33 SPU-2 Safety Transporting Safety Instructions and Practices Maintenance and Service Safety Instructions and Practices Safety Concluding Safety Instructions and Practices Storage and Parking Safety Instructions and PracticesDecal Location QTY Level Description Model Name Loader Positions 3109 01/11 Safety Section Loader Safety Safety Safety Federal Laws and Regulations Introduction Section Introduction Introduction Introduction Before Operating this Machine Page Assembly and Connecting the Loader Section Assembly Instructions AssemblyAssembly Proper Ballasting and Wheel Spacing Dismounting Loader and Mounting Loader to Tractor Mounting Loader Dismounting LoaderAsm-L-0169 Installing Bucket Level IndicatorAttaching Pin on Bucket Assembling Quick Attach Device Installing Quick Attach Device When Connecting an Attachment to the Loader Quick Hitch Assembly Operation Section Operation Standard Equipment and Specifications Operator Requirements Operation Personal Protective Equipment PPE Rops and Seat Belt Tractor RequirementsTractor Lighting and SMV Emblem Tractor Ballast Getting On and Off the TractorDismounting the Tractor Boarding the TractorStarting the Tractor Pre-Operation Inspection and Service Loader Pre-Operation Inspection and Service Tractor Pre-Operation Inspection/ServiceMount Assembly OPS-L-0007B Do not Operate an Unsafe Tractor or Front END Loader Front END Loader PRE-OPERATION Inspection Driving the Tractor and Loader Driving the Tractor and Loader Operating the Tractor and Loader Operation Operation SL-33 Operation Filling the Bucket Operating the LoaderOperation Carrying the Load Lifting the LoadDumping the Bucket Lowering the Bucket Operating with Float Control Loading from a Bank Operation Peeling and Scraping Loading LOW Trucks or Spreaders from a Pile Backfilling Operation Handling Large Heavy Objects Operating Bale Spear Transporting the Tractor and Implement Loader StorageShutting Down the Implement Operation Transporting on Public Roadways Operation Hauling the Tractor and Implement Trouble Possible Cause Possible Remedy Troubleshooting GuideProblem Possible Cause Remedy Maintenance Section Maintenance 3109 01/11 Maintenance Section Lubrication Schedule Daily Maintenance Lift and Bucket Cylinder Disassembly Cylinder ServiceStorage Lift and Bucket Cylinder ReassemblyMaintenance Proper Torque for Fasteners Maintenance Maintenance Rhino To the OWNER/OPERATOR/DEALER SOM-01/11 F-4293C Printed U.S.A