Alamo 3109 manual Cylinder Service, Lift and Bucket Cylinder Disassembly

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MAINTENANCE

MAINTENANCE

Cylinder Service

Loader cylinders are designed to be reliable and easy to service. If a cylinder should malfunction during warranty period, return complete cylinder assembly, without disassembling, to your authorized service department or contact your authorized service department for instructions. Unauthorized disassembly of a cylinder in warranty period will VOID WARRANTY.

Lift and Bucket Cylinder Disassembly

Following is an outline procedure for disassembling and reassembling cylinders

1.Hold cylinder tube (13) stationary and pull wire ring (14) out through slot.

2.Pull shaft (1), with all assembled parts, out of cylinder tube (13).

Note: Resistance will be felt until piston seal (8) slides over wire retaining ring groove.

3.Remove elastic locknut (12) from end of shaft and slide cylinder piston (10) and cylinder head (4) off shaft.

4.Remove piston wear ring (11), piston seal (8), and o-ring (7) from outside grooves on piston(10).

5.Remove wiper seal (2), rod seal (3) and wear ring (5) from inside of cylinder head and o-ring (7) with backup washer (6) from groove on outside of head.

6.Clean all parts including cylinder tube, in a suitable cleaning solvent, then use air pressure to blow any dirt or excess solvent from all parts.

7.Examine all parts for wear or damage and replace, if necessary.

3109 01/11

Maintenance Section 5-6

© 2011 Alamo Group Inc.

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Contents 3109 To the Owner/Operator/Dealer Table of Contents Maintenance Section Safety Section Safety General Safety Instructions and Practices3109 01/11 Safety Section Operator Safety Instructions and Practices Equipment Operation Safety Instructions and Practices SG-36 Safety Safety 3109 01/11 Safety Section SL-33 SPU-2 Safety Transporting Safety Instructions and Practices Maintenance and Service Safety Instructions and Practices Safety Storage and Parking Safety Instructions and Practices Concluding Safety Instructions and PracticesDecal Location QTY Level Description Model Name Loader Positions 3109 01/11 Safety Section Loader Safety Safety Safety Federal Laws and Regulations Introduction Section Introduction Introduction Introduction Before Operating this Machine Page Assembly and Connecting the Loader Section Assembly Assembly InstructionsAssembly Proper Ballasting and Wheel Spacing Dismounting Loader and Mounting Loader to Tractor Dismounting Loader Mounting LoaderInstalling Bucket Level Indicator Asm-L-0169Attaching Pin on Bucket Assembling Quick Attach Device Installing Quick Attach Device When Connecting an Attachment to the Loader Quick Hitch Assembly Operation Section Operation Standard Equipment and Specifications Operator Requirements Operation Personal Protective Equipment PPE Tractor Requirements Rops and Seat BeltTractor Lighting and SMV Emblem Getting On and Off the Tractor Tractor BallastBoarding the Tractor Dismounting the TractorStarting the Tractor Pre-Operation Inspection and Service Tractor Pre-Operation Inspection/Service Loader Pre-Operation Inspection and ServiceMount Assembly OPS-L-0007B Do not Operate an Unsafe Tractor or Front END Loader Front END Loader PRE-OPERATION Inspection Driving the Tractor and Loader Driving the Tractor and Loader Operating the Tractor and Loader Operation Operation SL-33 Operation Operating the Loader Filling the BucketOperation Lifting the Load Carrying the LoadDumping the Bucket Lowering the Bucket Operating with Float Control Loading from a Bank Operation Peeling and Scraping Loading LOW Trucks or Spreaders from a Pile Backfilling Operation Handling Large Heavy Objects Operating Bale Spear Loader Storage Transporting the Tractor and ImplementShutting Down the Implement Operation Transporting on Public Roadways Operation Hauling the Tractor and Implement Troubleshooting Guide Trouble Possible Cause Possible RemedyProblem Possible Cause Remedy Maintenance Section Maintenance 3109 01/11 Maintenance Section Lubrication Schedule Daily Maintenance Cylinder Service Lift and Bucket Cylinder DisassemblyLift and Bucket Cylinder Reassembly StorageMaintenance Proper Torque for Fasteners Maintenance Maintenance Rhino To the OWNER/OPERATOR/DEALER SOM-01/11 F-4293C Printed U.S.A