Exmark 00 & Higher, 850 manual Recommended Maintenance Schedules

Page 19

Maintenance

Maintenance

Note: Determine the left and right sides of the machine from the normal operating position.

WARNING

While maintenance or adjustments are being made, someone could start the engine. Accidental starting of the engine could seriously injure you or other bystanders.

Remove the key from the ignition switch, engage parking brake, and pull the wire(s) off the spark plug(s) before you do any maintenance. Also push the wire(s) aside so it does not accidentally contact the spark plug(s).

WARNING

The engine can become very hot. Touching a hot engine can cause severe burns.

Allow the engine to cool completely before service or making repairs around the engine area.

Recommended Maintenance Schedule(s)

Maintenance Service

Maintenance Procedure

Interval

 

 

 

 

 

After the first 5 hours

Change the engine oil.

 

 

 

• Check the engine oil level.

 

Check the mower blades.

 

• Check the safety interlock system.

 

• Check for loose hardware.

 

• Grease the front caster wheel bearings.

Before each use or daily

Grease front caster pivots.

 

• Grease the drive wheels.

 

• Grease the drive wheel idler arm.

 

• Clean the engine and exhaust system area.

 

• Clean the grass and debris build-up from the machine and cutting deck.

 

• Clean the grass build-up from under the deck.

 

 

Every 25 hours

• Service the foam element. (May need more often under severe conditions. See the Engine

 

Owner’s manual for additional information.)

 

 

 

 

 

• Check the tire pressures.

 

• Check the condition of the belts.

Every 40 hours

Grease the brake arm.

 

• Grease the transmission output shaft coupler

 

• Grease the mower deck idler pivots

 

 

 

• Service the paper element. (May need more often under severe conditions. See the Engine

Every 100 hours

 

Owner’s manual for additional information.)

• Change the engine oil. (May need more often under severe conditions.)

 

 

• Remove engine shrouds and clean cooling fins.

 

 

Every 160 hours

• Check the spark plugs.

• Check grease level, input and output shaft bearing wear on Peerless Transmission.

 

 

 

 

Every 200 hours

Replace the paper element.

 

 

 

Yearly

Replace gearbox grease.

 

 

 

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Contents Metro California Introduction Contents Training SafetySafety Alert Symbol Safe Operating PracticesSafety Slope Operation OperationMaintenance and Storage Safety and Instructional Decals 403143 98-5954 103-1623 117-2718 103-5626 Model Numbers SpecificationsSystems Torque Requirements DimensionsOperator Presence Control OPC Levers Product OverviewOperation ControlsDrive Levers Off-Run SwitchChoke Control Throttle Control Operating Instructions Pre-StartFor ECS Handles Driving the MachineChanging Gears TransportingTransporting a Unit Recommended Maintenance Schedules MaintenanceCheck Mower Blades Check Engine Oil LevelReplacing the Discharge Deflector Service Air Cleaner Check Safety Interlock SystemCheck for Loose Hardware Lubricate Grease Fittings Change Engine OilCheck Tire Pressures Check Condition Of BeltsChange Fuel Filter Check Spark PlugsDielectric Grease Thread Locking AdhesivesMobil HTS Grease Or Food-Grade Anti-seize Copper-Based Anti-seizeAdjusting the Cutting Height AdjustmentsAdjusting the Axle Position Adjusting the Cutting Height with Blade Spacers Adjusting the Number of Spacers below Caster Support HubTransmission Belt AdjustmentWheel Drive Belt Pulley Scrapers Engine to Mower Deck BeltInch Deck Shown for Reference Only Blade Brake AdjustmentBrake and Wheel Drive Linkage Adjustment Belt Guide AdjustmentLeft Side Shown Right Side of Unit Shown Shifter Lever AdjustmentWheel Drive Spring Tension Adjustment Shifter Detent AdjustmentPTO Safety Switch Adjustment Handle Height AdjustmentRemove Engine Shrouds and Clean Cooling Fins Clean Engine and Exhaust System AreaMotor Oil Disposal Clean Debris From MachineClean Grass Build-Up Under Deck Waste DisposalProblem Possible Cause Corrective Action TroubleshootingTroubleshooting Schematics Exmark Commercial Turf Equipment Page Page Date Description of Work Done Service Done By Service RecordThis page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options
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