Exmark 850, 00 & Higher manual Troubleshooting, Problem Possible Cause Corrective Action

Page 36

Troubleshooting

Troubleshooting

Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use.

When a problem occurs, do not overlook the simple causes. For example: starting problems could be caused by an empty fuel tank.

The following table lists some of the common causes of trouble. Do Not attempt to service or replace major items or any items that call for special timing of adjustments procedures (such as valves, governor, etc.). Have this work done by your Engine Service Dealer.

Note: When disconnecting electrical connectors Do Not pull on the wires to separate the connectors.

Problem

 

Possible Cause

 

Corrective Action

 

 

 

 

 

Engine will not start, starts hard, or fails to

1.

Fuel tank is empty.

1.

Fill the fuel tank.

keep running.

2.

Fuel shutoff valve is closed.

2.

Open the fuel shutoff valve.

 

 

3.

The throttle and choke are not in the

3.

Be sure the throttle control is midway

 

 

correct position.

 

between the “SLOW” and “FAST”

 

 

 

 

positions, and the choke is in the “ON”

 

 

 

 

position for a cold engine or the “OFF”

 

 

 

 

position for a warm engine.

 

4.

Dirt in fuel filter.

4.

Replace the fuel filter.

 

5.

Dirt, water, or stale fuel is in the fuel

5.

Contact an Authorized Service Dealer.

 

 

system.

 

 

 

6.

Air cleaner is dirty.

6.

Clean or replace the air cleaner element.

 

7.

Electrical connections are corroded, loose

7.

Check the electrical connections for

 

 

or faulty.

 

good contact. Clean connector terminals

 

 

 

 

thoroughly with electrical contact cleaner,

 

 

 

 

apply dielectric grease and reconnect.

 

8.

Relay or switch is defective.

8.

Contact an Authorized Service Dealer.

 

9.

Faulty spark plug.

9.

Clean, adjust or replace spark plug.

 

10.

Spark plug wire is not connected.

10.

Check the spark plug wire connection.

 

11.

PTO is engaged.

11.

Disengage the PTO.

 

12.

Transmission is not in true neutral

12.

Ensure the shifter lever is in the neutral

 

 

position.

 

position.

 

13.

OPC levers are released.

13.

Depress OPC levers.

 

 

 

 

 

Engine loses power

1.

Engine load is excessive

1.

Reduce the ground speed.

 

2.

Air cleaner is dirty.

2.

Clean or replace the air cleaner element.

 

3.

Oil level in the crankcase is low.

3.

Add oil to the crankcase.

 

4.

Cooling fins and air passages for the

4.

Remove the obstructions from the cooling

 

 

engine are plugged.

 

fins and air passages.

 

5.

Vent hole in the fuel cap is plugged.

5.

Clean or replace the fuel cap.

 

6.

Dirt in fuel filter.

6.

Replace the fuel filter.

 

7.

Dirt, water, or stale fuel is in the fuel

7.

Contact an Authorized Service Dealer.

 

 

system.

 

 

 

 

 

 

 

Engine overheats

1.

Engine load is excessive

1.

Reduce the ground speed.

 

2.

Oil level in the crankcase is low.

2.

Add oil to the crankcase.

 

3.

Cooling fins and air passages for the

3.

Remove the obstructions from the cooling

 

 

engine are plugged.

 

fins and air passages.

 

 

 

 

 

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Contents Metro California Introduction Contents Safety Safety Alert SymbolSafe Operating Practices TrainingSafety Operation Slope OperationMaintenance and Storage Safety and Instructional Decals 403143 98-5954 103-1623 117-2718 103-5626 Specifications Model NumbersSystems Dimensions Torque RequirementsProduct Overview OperationControls Operator Presence Control OPC LeversOff-Run Switch Choke ControlThrottle Control Drive LeversPre-Start Operating InstructionsDriving the Machine For ECS HandlesTransporting Changing GearsTransporting a Unit Maintenance Recommended Maintenance SchedulesCheck Engine Oil Level Check Mower BladesReplacing the Discharge Deflector Check Safety Interlock System Service Air CleanerCheck for Loose Hardware Change Engine Oil Check Tire PressuresCheck Condition Of Belts Lubricate Grease FittingsCheck Spark Plugs Change Fuel FilterThread Locking Adhesives Mobil HTS Grease Or Food-Grade Anti-seizeCopper-Based Anti-seize Dielectric GreaseAdjustments Adjusting the Cutting HeightAdjusting the Axle Position Adjusting the Number of Spacers below Caster Support Hub Adjusting the Cutting Height with Blade SpacersAdjustment Wheel Drive Belt Pulley ScrapersEngine to Mower Deck Belt Transmission BeltBlade Brake Adjustment Inch Deck Shown for Reference OnlyBelt Guide Adjustment Brake and Wheel Drive Linkage AdjustmentLeft Side Shown Shifter Lever Adjustment Right Side of Unit ShownShifter Detent Adjustment PTO Safety Switch AdjustmentHandle Height Adjustment Wheel Drive Spring Tension AdjustmentClean Engine and Exhaust System Area Remove Engine Shrouds and Clean Cooling FinsClean Debris From Machine Clean Grass Build-Up Under DeckWaste Disposal Motor Oil DisposalTroubleshooting Problem Possible Cause Corrective ActionTroubleshooting Schematics Exmark Commercial Turf Equipment Page Page Service Record Date Description of Work Done Service Done ByThis page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options
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00 & Higher, 850 specifications

The Exmark 850 is a top-of-the-line commercial mower, known for its durability, efficiency, and advanced features, making it a favorite among landscaping professionals. With a powerful engine and innovative technology, the Exmark 850 is designed to tackle tough mowing tasks while ensuring a high-quality cut.

One of the standout characteristics of the Exmark 850 is its robust engine performance. Powered by a reliable Kohler or Kawasaki engine, it delivers exceptional horsepower, enabling it to handle various terrains and grass types with ease. The engine is designed for fuel efficiency, allowing operators to work longer hours without frequent refueling, ultimately boosting productivity on the job.

The cutting deck of the Exmark 850 is engineered with precision, utilizing Exmark's proprietary UltraCut technology. This technology ensures that grass is cut evenly and efficiently, resulting in a clean, manicured appearance. The deck height is easily adjustable, allowing users to quickly change settings to accommodate different lawn conditions and preferences.

Another key feature is the innovative suspension system that enhances ride quality. The Exmark 850 is equipped with a heavy-duty front axle and high-performance suspension that absorbs bumps and uneven ground, allowing for a smoother mowing experience. This is especially beneficial for operators who spend long hours on the mower, reducing fatigue and improving comfort.

Ergonomics play a crucial role in the design of the Exmark 850. The operator station is thoughtfully crafted with optimal controls and comfortable seating, allowing for easy maneuverability and long-term use. The ergonomic handles and intuitive control layout make it easy for operators to navigate tricky landscapes, enhancing overall efficiency.

In terms of durability, the Exmark 850 is built to withstand the rigors of commercial use. The high-quality materials and construction ensure that this mower can handle challenging conditions, extending its lifespan and reducing maintenance needs. Additionally, Exmark offers an extensive warranty program, providing peace of mind for operators.

Safety features are also prioritized in the Exmark 850, with guards and shields designed to protect the operator while mowers are in use. These features also include emergency shut-off systems and blade brake systems, ensuring compliance with safety standards.

Overall, the Exmark 850 stands out as a high-performing, reliable, and efficient mower suitable for a variety of commercial landscaping tasks. With its powerful engine, advanced cutting technology, ergonomic design, and emphasis on durability and safety, it continues to be a top choice for professionals seeking high-quality lawn care equipment.