Exmark FMD604 manual Assembly Instructions, Uncrate Unit, Service Battery

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3.ASSEMBLY INSTRUCTIONS

3.1UNCRATE UNIT

3.1.1 Remove tractor and mower deck from crates.

3.2SERVICE BATTERY:

WARNING: Battery posts, terminals, and related accessories contain lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash

The machine is shipped with a filled lead-acid battery.

3.2.1Remove battery cover from machine.

DANGER

POTENTIAL HAZARD

Charging the battery may produce explosive gasses

WHAT CAN HAPPEN

Battery gasses can explode causing serious injury.

HOW TO AVOID THE HAZARD

Keep sparks, flames, or cigarettes away from battery.

Ventilate when charging or using battery in an enclosed space.

Make sure venting path of battery is always open once battery is filled with acid.

3.2.2Check the voltage of the battery with a digital voltmeter. Locate the voltage reading of the battery in the table below and charge the battery for the recommended time interval to bring the charge up to a full charge of 12.6 volts or greater.

IMPORTANT: Make sure the negative battery cables are disconnected and the battery charger used for charging the battery has an output of 16 volts and 7 amps or less to avoid damaging the battery (see chart below for recommended charger settings).

Voltage

Percent

Maximum

 

Charging Interval

Reading

Charge

Charger Settings

 

 

 

12.6 or greater

100%

16 volts/7 amps

No Charging Required

12.4 – 12.6

75

– 100%

16 volts/7 amps

30 Minutes

12.2 – 12.4

50

– 75%

16 volts/7 amps

1

Hour

12.0 – 12.2

25

– 50%

14.4 volts/4 amps

2

Hours

11.7 – 12.0

0 – 25%

14.4 volts/4 amps

3

Hours

11.7 or less

0%

14.4 volts/2 amps

6

Hours or More

CAUTION

POTENTIAL HAZARD

If the ignition is in the “ON” position there is potential for sparks and engagement of components.

WHAT CAN HAPPEN

Sparks could cause an explosion or moving parts could accidentally engage causing personal injury.

HOW TO AVOID THE HAZARD

Be sure ignition switch is in the “OFF” position before charging the battery.

3.2.3Connect the negative battery cables.

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Contents For Turf Tracer Serial Nos ,000 & Higher FMD524 & FMD604 Potential Hazard Exmark Parts Plus Program Operators Manual Table of Contents Safety Alert Symbol SafetyYour Safety is Involved TrainingCarbon monoxide can kill you Potential Hazard Operation Potential Hazard Maintenance and Storage Riding Attachments Safety SignsDecals for ECS Handle units only Page Specifications Wheel Drive System DimensionsTires Mower DeckUncrate Unit Assembly InstructionsService Battery Drive Wheels Mower Deck InstallationHEX Stationary Idler Installation Service Hydraulic OILPosition Discharge Chute Support PIN LocationOperation Instructions Perform Necessary AdjustmentsGrease Unit Familiarize Yourself with the ControlsPage Operating Instructions PRE-STARTPotential Hazard Drive LEVER, Neutral Lock Latch Operation Rotating blades under the mower deck are dangerous Transporting Maintenance & AdjustmentsService Interval Daily or more often in dry conditions Periodic MaintenanceBlade Bolt Installation Page Service Interval After First 250 hrs, then yearly thereafter Charge Pump Location Locations Pumps Places Interval Lubrication ChartCaster Wheel Assembly Service Interval Once YearlyPage Adjustments Cutting Height Adjustment Neutral Safety Switch Adjustment Hydro Control LINKAGE/SWIVEL Adjustment Hydro Drive Linkage AdjustmentMake this adjustment for both sides Throttle Tension Hydro Pump Spring Tension SettingWaste Disposal Trouble ShootingProblem Engine TroubleshootingEngine Troubleshooting Table Hydraulic Schematic Wiring Diagrams Limited Warranty Exmark Turf Equipment Service Record Fold Along Appropriate Line See EXMARK’S Complete Line of Products for Turf Care