Exmark FMD604 manual Engine Troubleshooting Table, Problem

Page 42

h)Check for loose or faulty wiring connections. If it is necessary to disconnect wire connectors, Do Not pull on the wires.

i)Check for corrosion at all wiring connections. Even minor corrosion may cause a faulty connection. Clean connector terminals thoroughly, apply dielectric grease and reconnect.

IMPORTANT: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use.

NOTE: After carefully checking the above steps, attempt to start the engine. If it does not start, contact your authorized Exmark service dealer.

ENGINE TROUBLESHOOTING

When a problem occurs, do not overlook the simple causes. For example, starting problems could be caused by an empty fuel tank. The following tables list some of the common causes of trouble. Do not attempt to service or replace major items or any items that call for special timing or adjustment procedures (such as valves, governor, etc.). Have this work done by your Engine Service Dealer.

ENGINE TROUBLESHOOTING TABLE

PROBLEM

NO

IMPROPER

DIRT IN

DIRTY AIR

FAULTY

ENGINE

BLOCKED

INCORRECT

DIRTY

SPARK

FUEL

OIL

AIR

FUEL

FUEL

FUEL LINE

FILTER

OVERLOADED

 

 

 

 

 

 

 

 

 

 

 

PLUG

 

FILTER

LEVEL

SCREEN

Will not start

X

 

X

X

X

X

X

 

 

 

 

 

 

 

 

 

 

 

 

Hard starting

X

X

X

X

X

X

X

 

 

 

 

 

 

 

 

 

 

 

 

Stops suddenly

X

 

X

X

 

X

X

X

X

 

 

 

 

 

 

 

 

 

 

Lacks power

 

X

X

X

X

X

X

X

X

 

 

 

 

 

 

 

 

 

 

Operates erratically

 

X

X

X

X

X

X

 

X

 

 

 

 

 

 

 

 

 

 

Knocks or pings

 

X

 

 

 

X

 

 

X

 

 

 

 

 

 

 

 

 

 

Skips or misfires

 

X

X

X

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

Backfires

 

 

X

X

X

X

 

 

X

 

 

 

 

 

 

 

 

 

 

Overheats

 

 

X

X

 

X

 

X

X

 

 

 

 

 

 

 

 

 

 

High fuel

 

 

 

X

X

X

 

 

X

consumption

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Contents For Turf Tracer Serial Nos ,000 & Higher FMD524 & FMD604 Potential Hazard Exmark Parts Plus Program Operators Manual Table of Contents Your Safety is Involved SafetySafety Alert Symbol TrainingCarbon monoxide can kill you Potential Hazard Operation Potential Hazard Maintenance and Storage Safety Signs Riding AttachmentsDecals for ECS Handle units only Page Specifications Tires DimensionsWheel Drive System Mower DeckAssembly Instructions Service BatteryUncrate Unit Mower Deck Installation Drive WheelsPosition Discharge Chute Service Hydraulic OILHEX Stationary Idler Installation Support PIN LocationGrease Unit Perform Necessary AdjustmentsOperation Instructions Familiarize Yourself with the ControlsPage PRE-START Operating InstructionsPotential Hazard Drive LEVER, Neutral Lock Latch Operation Rotating blades under the mower deck are dangerous Maintenance & Adjustments TransportingPeriodic Maintenance Service Interval Daily or more often in dry conditionsBlade Bolt Installation Page Service Interval After First 250 hrs, then yearly thereafter Charge Pump Location Lubrication Chart Locations Pumps Places IntervalService Interval Once Yearly Caster Wheel AssemblyPage Adjustments Cutting Height Adjustment Neutral Safety Switch Adjustment Hydro Drive Linkage Adjustment Hydro Control LINKAGE/SWIVEL AdjustmentMake this adjustment for both sides Hydro Pump Spring Tension Setting Throttle TensionTrouble Shooting Waste DisposalEngine Troubleshooting Engine Troubleshooting TableProblem Hydraulic Schematic Wiring Diagrams Limited Warranty Exmark Turf Equipment Service Record Fold Along Appropriate Line See EXMARK’S Complete Line of Products for Turf Care