Exmark FMD604 manual Service Interval After First 250 hrs, then yearly thereafter

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f)Start the engine and check for leaks. Stop engine and recheck oil level.

5.1.8Check the battery charge.

Allowing the batteries to stand for an extended period without recharging them will result in reduced performance and service life. To preserve optimum battery performance and life, recharge batteries in storage when the open circuit voltage drops to 12.4 volts.

Note: To prevent damage due to freezing, battery should be fully charged before putting away for winter storage.

Check the voltage of the battery with a digital voltmeter. Locate the voltage reading of the battery in the table below and charge the battery for the recommended time interval to bring the charge up to a full charge of 12.6 volts or greater.

IMPORTANT: Make sure the negative battery cables are disconnected and the battery charger used for charging the battery has an output of 16 volts and 7 amps or less to avoid damaging the battery (see chart below for recommended charger settings).

Voltage

Percent

Maximum

 

Charging Interval

Reading

Charge

Charger Settings

 

 

 

12.6 or greater

100%

16 volts/7 amps

No Charging Required

12.4 – 12.6

75

– 100%

16 volts/7 amps

30 Minutes

12.2 – 12.4

50

– 75%

16 volts/7 amps

1

Hour

12.0 – 12.2

25

– 50%

14.4 volts/4 amps

2

Hours

11.7 – 12.0

0 – 25%

14.4 volts/4 amps

3

Hours

11.7 or less

0%

14.4 volts/2 amps

6

Hours or More

5.1.9Check hydraulic oil level. Service Interval: 40 hr.

a)Stop engine and wait for all moving parts to stop.

b)Clean area around hydraulic reservoir cap and remove cap.

c)Check hydraulic reservoir and if necessary fill the reservoir to the appropriate level with Mobil 1 15W-50 synthetic motor oil. Replace hydraulic reservoir cap and tighten until snug. Do not overtighten.

NOTE: The baffle is labeled “HOT” and “COLD”. The oil level varies with the temperature of the oil. The “HOT” level shows the level of oil when it is at 225°F (107°C). The “COLD” level shows the level of the oil when it is at 75°F (24°C). Fill to the appropriate level depending upon the temperature of the oil. For example: If the oil is about 150°F (65°C), fill halfway between the “HOT” and “COLD” levels. If the oil is at room temperature (about 75°F (24°C)), fill only to the “COLD” level.

5.1.10Change hydraulic system filter.

Service Interval: After First 250 hrs, then yearly thereafter.

Note: Use only Exmark P/N 1-513211 for Summer use above 32° F (0° C) or P/N 1-523541 for Winter use below 32° F (0° C). (Refer to Section 2.6.2 for filter specifications)

a)Place unit on a level surface. Stop engine, wait for all moving parts to stop, and remove key.

b)Carefully clean area around filter. It is important that no dirt or contamination enters the hydraulic system.

c)Unscrew filter to remove and allow oil to drain from reservoir.

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Contents For Turf Tracer Serial Nos ,000 & Higher FMD524 & FMD604 Potential Hazard Exmark Parts Plus Program Operators Manual Table of Contents Your Safety is Involved SafetySafety Alert Symbol TrainingCarbon monoxide can kill you Potential Hazard Operation Potential Hazard Maintenance and Storage Safety Signs Riding AttachmentsDecals for ECS Handle units only Page Specifications Tires DimensionsWheel Drive System Mower DeckAssembly Instructions Service BatteryUncrate Unit Mower Deck Installation Drive WheelsPosition Discharge Chute Service Hydraulic OILHEX Stationary Idler Installation Support PIN LocationGrease Unit Perform Necessary AdjustmentsOperation Instructions Familiarize Yourself with the ControlsPage PRE-START Operating InstructionsPotential Hazard Drive LEVER, Neutral Lock Latch Operation Rotating blades under the mower deck are dangerous Maintenance & Adjustments TransportingPeriodic Maintenance Service Interval Daily or more often in dry conditionsBlade Bolt Installation Page Service Interval After First 250 hrs, then yearly thereafter Charge Pump Location Lubrication Chart Locations Pumps Places IntervalService Interval Once Yearly Caster Wheel AssemblyPage Adjustments Cutting Height Adjustment Neutral Safety Switch Adjustment Hydro Drive Linkage Adjustment Hydro Control LINKAGE/SWIVEL AdjustmentMake this adjustment for both sides Hydro Pump Spring Tension Setting Throttle TensionTrouble Shooting Waste DisposalEngine Troubleshooting Engine Troubleshooting TableProblem Hydraulic Schematic Wiring Diagrams Limited Warranty Exmark Turf Equipment Service Record Fold Along Appropriate Line See EXMARK’S Complete Line of Products for Turf Care