Exmark E-Series manual Check Tire Pressures, Check Condition Of Belts, Lubricate Grease Fittings

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Maintenance

Lubrication Chart

Fitting

Initial

Number of

Service

Locations

Pumps

Places

Interval

1. Deck and

1

2

50 hours

Pump Idler

 

 

 

Pivot

 

 

 

2. Front

1

2

25 hours

Caster Axles

 

 

 

Figure 21

1. Engine

2. Expansion tank

 

 

Check Tire Pressures

Service Interval: Every 50 hours

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Check tire pressure in drive tires.

3.Inflate drive tires to 13 psi (90 kPa).

4.Check tire pressure in caster tires.

5.Inflate caster tires to 13 psi (90 kPa).

Check Condition Of Belts

Service Interval: Every 50 hours

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Remove left and right belt shields on deck and lower the deck to inspect deck drive belt.

3.Check under machine to inspect the pump drive belt.

Note: No adjustments are required for belt tension.

Lubricate Grease Fittings

Note: See chart for service intervals.

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Lubricate fittings with one to two pumps of NGLI grade #2 multi-purpose gun grease.

Refer to the following chart for fitting locations and lubrication schedule.

Check Spark Plugs

Service Interval: Every 200 hours

Remove spark plugs, check condition and reset gaps, or replace with new plugs. See Engine Owner’s Manual.

Change Fuel Filter

Service Interval: As required

A fuel filter is installed between the fuel tank and the engine. Replace when necessary.

Replacement Filters

Kawasaki

Kawasaki

 

P/N 49019-7005

 

 

Note: It is important to reinstall the fuel line hoses and secure with plastic ties the same as they were originally installed at the factory to keep the fuel line away from components that could cause fuel line damage.

Replace Emissions Air Intake Filter

Service Interval: Every 500 hours

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Contents Pioneer E-SERIES California Introduction Contents Safety Safety Alert SymbolSafe Operating Practices TrainingSafety Operation Slope OperationUsing the Rollover Protection System Rops Maintenance and StorageSafety Safety Safety and Instructional Decals 109-6014 116-1119 107-2102 116-1121 116-3303 116-4465 116-4430 Systems SpecificationsModel Numbers Dimensions Hydrostatic Ground Drive SystemTires & Wheels Cutting DeckTorque Requirements Product Overview Operation ControlsMotion Control Levers Choke ControlIgnition Switch Fuel Shut-Off Valve Throttle ControlBrake Lever Hour MeterPTO Engagement Switch Drive Wheel Release ValvesPre-Start Operating InstructionsDeck Lift Pedal Transport LockEngaging the PTO Open the Fuel Shut-Off ValveStarting the Engine Driving the Machine Disengaging the PTOStopping the Engine Adjusting the Cutting Height Adjusting the Anti-Scalp RollersLoading a Unit TransportingTransporting a Unit Operation Maintenance Recommended Maintenance SchedulesCheck Engine Oil Level Check Battery ChargeRecommended Jump Starting Procedure Do Not jump start a weak battery if these conditions exist Check Mower BladesCheck Safety Interlock System Service DealerService Air Cleaner Check Rollover Protections Systems Roll Bar KnobsCheck Seat Belt Check for Loose HardwareCheck Tire Pressures Check Condition Of BeltsLubricate Grease Fittings Check Spark PlugsService Interval After the first 100 hours Change Hydraulic System Filter and FluidCheck Spark Arrester if equipped Thread Locking AdhesivesCopper-Based Anti-seize Dielectric GreaseAdjusting the Blade Slope Deck LevelingDeck Belt Tension Adjusting the Parking BrakePump Drive Belt Tension Motion Control Handle Adjustment Full Forward Tracking AdjustmentMotion Control Linkage Adjustment Adjusting the Seat Ride Suspension Electric Clutch AdjustmentClean Engine and Exhaust System Area Remove Engine Shrouds and Clean Cooling FinsClean Hydro Fan Cooling Fins Clean Debris From MachineBattery Disposal Troubleshooting Problem Possible Cause Corrective ActionSee Drive Wheel Release Valves section Schematics Electrical DiagramElectrical Logic Schematic Pioneer E-Series Turf Equipment Page Page Service Record Date Description of Work Done Service Done ByPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options