Exmark E-Series manual Clean Engine and Exhaust System Area, Clean Hydro Fan Cooling Fins

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Maintenance

Cleaning

Clean Engine and Exhaust System Area

Service Interval: Before each use or daily (May be required more often in dry or dirty conditions.)

CAUTION

Excessive debris around engine cooling air intake and exhaust system area can cause engine, exhaust area, and hydraulic system to overheat which can create a fire hazard.

Clean all debris from engine and exhaust system area.

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Clean all debris from rotating engine air intake screen, around engine shrouding, and exhaust system area.

3.Wipe up any excessive grease or oil around the engine and exhaust system area.

Remove Engine Shrouds and Clean Cooling Fins

Service Interval: Every 100 hours

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Remove cooling shrouds from engine and clean cooling fins. Also clean dust, dirt and oil from external surfaces of engine which can cause inadequate cooling.

3.Make sure cooling shrouds are reinstalled. Operating the engine without cooling shrouds will cause engine damage due to overheating.

Clean Hydro Fan Cooling Fins

Service Interval: Before each use or daily

Removing debris from the hydro fan cooling fins will allow the hydro system to run cooler and improve the life of the hydro system.

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Slide seat all the way forward.

3.Remove accumulated debris from the hydro fan cooling fins and upper surfaces.

Clean Debris From Machine

Service Interval: Before each use or daily

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Clean off any oil, debris, or grass build-up on the machine and cutting deck, especially under deck belt shields, around the fuel tank, around engine and exhaust area.

Clean Grass Build-Up Under Deck

Service Interval: Before each use or daily

1.Park the machine on a level surface and disengage the blade control switch.

2.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

3.Raise deck to the transport (5 inch (12.7 cm) cutting height) position. Lift the front of unit and support unit using jack stands or equivalent support.

CAUTION

Raising the mower deck for service or maintenance relying solely on mechanical or hydraulic jacks could be dangerous. The mechanical or hydraulic jacks may not be enough support or may malfunction allowing the unit to fall, which could cause injury.

Do Not rely solely on mechanical or hydraulic jacks for support. Use adequate jack stands or equivalent support.

4.Clean out any grass build-up from underside of deck and in discharge deflector.

Waste Disposal

Motor Oil Disposal

Engine oil and hydraulic oil are both pollutants to the environment. Dispose of used oil at a certified

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Contents Pioneer E-SERIES California Introduction Contents Safety Safety Alert SymbolSafe Operating Practices TrainingSafety Operation Slope OperationUsing the Rollover Protection System Rops Maintenance and StorageSafety Safety Safety and Instructional Decals 109-6014 116-1119 107-2102 116-1121 116-3303 116-4465 116-4430 Model Numbers SpecificationsSystems Dimensions Hydrostatic Ground Drive SystemTires & Wheels Cutting DeckTorque Requirements Product Overview Operation ControlsMotion Control Levers Choke ControlIgnition Switch Fuel Shut-Off Valve Throttle ControlBrake Lever Hour MeterPTO Engagement Switch Drive Wheel Release ValvesPre-Start Operating InstructionsDeck Lift Pedal Transport LockStarting the Engine Open the Fuel Shut-Off ValveEngaging the PTO Stopping the Engine Disengaging the PTODriving the Machine Adjusting the Cutting Height Adjusting the Anti-Scalp RollersTransporting a Unit TransportingLoading a Unit Operation Maintenance Recommended Maintenance SchedulesRecommended Jump Starting Procedure Check Battery ChargeCheck Engine Oil Level Do Not jump start a weak battery if these conditions exist Check Mower BladesCheck Safety Interlock System Service DealerService Air Cleaner Check Rollover Protections Systems Roll Bar KnobsCheck Seat Belt Check for Loose HardwareCheck Tire Pressures Check Condition Of BeltsLubricate Grease Fittings Check Spark PlugsService Interval After the first 100 hours Change Hydraulic System Filter and FluidCheck Spark Arrester if equipped Thread Locking AdhesivesCopper-Based Anti-seize Dielectric GreaseAdjusting the Blade Slope Deck LevelingPump Drive Belt Tension Adjusting the Parking BrakeDeck Belt Tension Motion Control Handle Adjustment Full Forward Tracking AdjustmentMotion Control Linkage Adjustment Adjusting the Seat Ride Suspension Electric Clutch AdjustmentClean Engine and Exhaust System Area Remove Engine Shrouds and Clean Cooling FinsClean Hydro Fan Cooling Fins Clean Debris From MachineBattery Disposal Troubleshooting Problem Possible Cause Corrective ActionSee Drive Wheel Release Valves section Schematics Electrical DiagramElectrical Logic Schematic Pioneer E-Series Turf Equipment Page Page Service Record Date Description of Work Done Service Done ByPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options