Exmark FMD524 manual

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c)If machine does not pass any of these tests, DO NOT operate. Contact your authorized EXMARK SERVICE DEALER.

IMPORTANT: It is essential that all Operator Safety Mechanisms, be in place and in proper operating condition prior to mowing.

5.1.6Check for loose hardware. Service Interval: Daily

a)Stop engine, wait for all moving parts to stop, and remove key.

b)Visually inspect machine for any loose hardware or any other possible problem. Tighten hardware or correct the problem before operating.

5.1.7Service air cleaner.

Service Interval: 50 hrs.

more often under severe conditions.

See Engine manual for additional information.

a)Stop engine, wait for all moving parts to stop, and remove key.

b)Loosen retaining clips and remove air cleaner compartment cover.

c)Remove paper element. Check the condition of the inner element. Replace if dirty, bent or damaged.

d)Check the condition of the inner element. Replace whenever it appears dirty, typically every other time the paper element is replaced. Clean the base around the inner element before removing, so dirt does not get into the engine.

e)DO NOT wash or use pressurized air to clean paper element or inner element.

f)Reinstall elements. Position the cover so that the rubber dust ejector is pointing downward and secure with retaining clips.

5.1.8Change engine oil.

Service Interval: See Engine Owner's Manual

NOTE: Change oil after first five (5) hours of operation. Follow engine manufacturers recommendations for future oil changes.

a)Stop engine, wait for all moving parts to stop, and remove key.

b)Drain oil while engine is warm from operation.

c)Oil drain valve is located on the right hand side of Kohler engines and the left hand side for Kawasaki engines. Place pan under machine to catch oil and open valve with a 10 mm wrench. Allow oil to drain then close the valve.

d)Replace the oil filter as per Engine Owner's Manual. Clean around oil filter and unscrew filter to remove. Before reinstalling new filter, apply a thin coating of oil on the surface of the rubber seal. Turn filter clockwise until rubber seal contacts the filter adapter, then tighten filter an additional 2/3 to 3/4 turn.

e)Clean around oil fill cap and remove cap. Fill to the specified capacity and replace cap. Use oil as specified in Engine Owners Manual. Do not overfill.

f)Start the engine and check for leaks. Stop engine and recheck oil level.

5.1.9Check the battery charge.

Allowing the batteries to stand for an extended period without recharging them will result in reduced performance and service life. To preserve optimum battery performance and life, recharge batteries in storage when the open circuit voltage drops to 12.4 volts.

Note: To prevent damage due to freezing, battery should be fully charged before putting away for winter storage.

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Contents For Turf Tracer Serial Nos ,000 & Higher FMD524 & FMD604 Potential Hazard Exmark Parts PLUS→ Program Operators Manual Table of Contents Safety Alert Symbol SafetyYour Safety is Involved TrainingCarbon monoxide can kill you Potential Hazard Operation Potential Hazard Maintenance and Storage Riding Attachments Safety SignsPage Location Front RH Side of Mower Deck Specifications Tires DimensionsMower Deck Torque RequirementsUncrate Unit Assembly InstructionsService Battery Drive Wheels Mower Deck InstallationStationary Idler Installation Service Hydraulic OILPosition Discharge Chute Support PIN LocationOperation Instructions Perform Necessary AdjustmentsGrease Unit Familiarize Yourself with the ControlsDrive LEVER, Neutral Lock Latch Operation Operating Instructions PRE-STARTPotential Hazard Rotating blades under the mower deck are dangerous Transporting Maintenance & AdjustmentsService Interval Daily or more often in dry conditions Periodic MaintenanceFor Serial Nos ,000 539,999 Blade Bolt InstallationBlade Bolt Installation Page Service Interval After First 250 hrs, then yearly thereafter Charge Pump Location Locations Pumps Places Interval Lubrication ChartCaster Wheel Assembly Service Interval Once YearlyPage Cutting Height Adjustment AdjustmentsANTI-SCALP Roller Installation Cutting Height Adjustment Hydro Drive Linkage Adjustment Neutral Safety Switch AdjustmentHydro Control LINKAGE/SWIVEL Adjustment Drive Lever and Latch in Neutral Position Hydro Pump Spring Tension SettingBattery Disposal Trouble ShootingWaste Disposal Motor OIL DisposalEngine will not Start Engine TroubleshootingMower Cuts Unevenly Problem Engine Troubleshooting TableHydraulic Schematic Wiring Diagram Year Limited Warranty Service Record Fold Along Appropriate Line See EXMARK’S Complete Line of Accessories