Exmark FMD524 manual Service Interval After First 250 hrs, then yearly thereafter

Page 30

Check the voltage of the battery with a digital voltmeter. Locate the voltage reading of the battery in the table below and charge the battery for the recommended time interval to bring the charge up to a full charge of 12.6 volts or greater.

IMPORTANT: Make sure the negative battery cables are disconnected and the battery charger used for charging the battery has an output of 16 volts and 7 amps or less to avoid damaging the battery (see chart below for recommended charger settings).

Voltage

Percent

Maximum

 

Charging Interval

Reading

Charge

Charger Settings

 

 

 

12.6 or greater

100%

16 volts/7 amps

No Charging Required

12.4 – 12.6

75

– 100%

16 volts/7 amps

30 Minutes

12.2 – 12.4

50

– 75%

16 volts/7 amps

1

Hour

12.0 – 12.2

25

– 50%

14.4 volts/4 amps

2

Hours

11.7 – 12.0

0 – 25%

14.4 volts/4 amps

3

Hours

11.7 or less

0%

14.4 volts/2 amps

6

Hours or More

5.1.10Check hydraulic oil level. Service Interval: 40 hr.

a)Stop engine and wait for all moving parts to stop.

b)Clean area around hydraulic reservoir cap and remove cap.

c)Check hydraulic reservoir and if necessary fill the reservoir to the appropriate level with Mobil 1 15W-50 synthetic motor oil. Replace hydraulic reservoir cap and tighten until snug. Do not overtighten.

NOTE: The baffle is labeled “HOT” and “COLD”. The oil level varies with the temperature of the oil. The “HOT” level shows the level of oil when it is at 225°F (107°C). The “COLD” level shows the level of the oil when it is at 75°F (24°C). Fill to the appropriate level depending upon the temperature of the oil. For example: If the oil is about 150°F (65°C), fill halfway between the “HOT” and “COLD” levels. If the oil is at room temperature (about 75°F (24°C)), fill only to the “COLD” level.

5.1.11Change hydraulic system filter.

Service Interval: After First 250 hrs, then yearly thereafter.

Note: Use only Exmark P/N 1-513211 for Summer use above 32° F (0° C) or P/N 1-523541 for Winter use below 32° F (0° C). (Refer to Section 2.6.2 for filter specifications)

a)Place unit on a level surface. Stop engine, wait for all moving parts to stop, and remove key.

b)Carefully clean area around filter. It is important that no dirt or contamination enters the hydraulic system.

c)Unscrew filter to remove and allow oil to drain from reservoir.

IMPORTANT: Before re-installing new filter, fill it completely with Mobil 1

15W-50 and apply a thin coat of oil on the surface of the rubber seal. Turn filter clockwise until rubber seal contacts the filter adapter. Do not tighten yet.

d)Fill reservoir as stated in Section 5.1.10.

e)Loosen filter 1/2 turn and allow a small amount of oil to leak from the oil filter (this allows air to be purged from the oil filter and supply hose from the hydraulic reservoir). Turn filter clockwise until rubber seal contacts the filter adapter. Then tighten the filter an additional 2/3 to 3/4 turn.

- 25 -

Image 30
Contents For Turf Tracer Serial Nos ,000 & Higher FMD524 & FMD604 Potential Hazard Exmark Parts PLUS→ Program Operators Manual Table of Contents Your Safety is Involved SafetySafety Alert Symbol TrainingCarbon monoxide can kill you Potential Hazard Operation Potential Hazard Maintenance and Storage Safety Signs Riding AttachmentsPage Location Front RH Side of Mower Deck Specifications Mower Deck DimensionsTires Torque RequirementsAssembly Instructions Service BatteryUncrate Unit Mower Deck Installation Drive WheelsPosition Discharge Chute Service Hydraulic OILStationary Idler Installation Support PIN LocationGrease Unit Perform Necessary AdjustmentsOperation Instructions Familiarize Yourself with the ControlsDrive LEVER, Neutral Lock Latch Operation PRE-START Operating InstructionsPotential Hazard Rotating blades under the mower deck are dangerous Maintenance & Adjustments TransportingPeriodic Maintenance Service Interval Daily or more often in dry conditionsBlade Bolt Installation For Serial Nos ,000 539,999Blade Bolt Installation Page Service Interval After First 250 hrs, then yearly thereafter Charge Pump Location Lubrication Chart Locations Pumps Places IntervalService Interval Once Yearly Caster Wheel AssemblyPage Adjustments Cutting Height AdjustmentANTI-SCALP Roller Installation Cutting Height Adjustment Neutral Safety Switch Adjustment Hydro Drive Linkage AdjustmentHydro Control LINKAGE/SWIVEL Adjustment Hydro Pump Spring Tension Setting Drive Lever and Latch in Neutral PositionWaste Disposal Trouble ShootingBattery Disposal Motor OIL DisposalEngine Troubleshooting Mower Cuts UnevenlyEngine will not Start Engine Troubleshooting Table ProblemHydraulic Schematic Wiring Diagram Year Limited Warranty Service Record Fold Along Appropriate Line See EXMARK’S Complete Line of Accessories