Exmark Lazer Z XP manual Assembly Instructions, Lower Roll BAR Installation

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3.ASSEMBLY INSTRUCTIONS

3.1UNCRATE MOWER

3.2INSTALL ROLLOVER PROTECTION SYSTEM (ROLL BAR)

3.2.1Disassemble roll bar from the crate.

a)Remove roll bar tubes from sides of crate and remove screws that attach the wheel hub retaining plate to the bottom of the crate.

b)Remove the two brackets used to mount the bottom of the upper roll bar tube to the crate. Remove the 1/2-13 x 3 1/4 capscrews and 1/2-13 hex flange lock nuts from the two brackets at each end of the upper roll bar tube and retain for later use.

3.2.2Raise the rear of the unit and support it with jack stands or equivalent support.

CAUTION

POTENTIAL HAZARD

Raising the rear of the unit for assembly relying solely on mechanical or hydraulic jacks could be dangerous.

WHAT CAN HAPPEN

The mechanical or hydraulic jacks may not be enough support or may malfunction allowing the unit to fall, which could cause injury.

HOW TO AVOID THE HAZARD

DO NOT rely solely on mechanical or hydraulic jacks for support. Use adequate jack stands or equivalent support.

3.2.3Remove the wheel nuts from both sides of the unit and retain for later use.

3.2.4Install the two lower roll bar tubes.

a)Locate the left and right lower roll bar tubes.

b)Align lower roll bar tubes along the rear engine frame as shown in Figure 2.

c)LOOSELY install lower roll bar hardware (four 3/8-16 x 1 capscrews, four spring disk washers and four 3/8-16 whizlock nuts) from the bolt bag to the tubes on each side as shown in Figure 2.

NOTE: Be sure the spring disk washer cone is installed towards the head of the capscrew.

FIGURE 2

LOWER ROLL BAR INSTALLATION

3.2.5Install the upper u-shaped section of the roll bar. (Reference Figure 3 for alignment and installation instructions below):

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Contents For Serial Nos 510,000 & Higher Potential Hazard Exmark Parts PLUS→ Program Operators Manual Table of Contents Training SafetyYour Safety is Involved Safety Alert SymbolCarbon monoxide can kill you Operation Safe Zone for Mowing There is no rollover protection when the roll bar is down Maintenance and Storage Engine coolant is toxic Do not Operate Without Guard Safety SignsLocation LH Side of Cutting Page Specifications Tires and Wheels Hydrostatic Ground Drive SystemCutting Deck Torque Requirements DimensionsUncrate Mower Install Rollover Protection System Roll BAR Assembly InstructionsLower Roll BAR Installation Machine is shipped with a filled lead acid battery Install Drive WheelsService Battery Upper Roll BAR InstallationTilt seat up to gain access to the battery Control ARM Shaft Install Motion Control LeversService Engine Service Engine Coolant Position Discharge ChuteOperation Instructions Service Hydraulic OILControls Motion Control Positions Push the lever forward and down to disengage the brake Page Mowing PRE-STARTTransporting Do not drive a unit on a public street or roadway Periodic Maintenance Maintenance & AdjustmentsService Interval Daily Service Interval Monthly Service Interval Daily or more often in dry conditions Blade Bolt Installation Canister type, 2 stage cleaner Engine coolant is toxic Coolant Plug Location Service Interval 40 hrs Service Interval 40 hrService Interval Refer to chart Service Interval Once Yearly Lubrication ChartCaster Wheel Assembly Service Interval When Water in Fuel warning light is on Service Interval 160 hrsService Interval 500 hrs Service Interval 800 hrsService Interval As required Service Interval After First 250 hrs Then yearly thereafterAdjustments Cutting Height Position ANTI-SCALP Roller AdjustmentSpring Compression Adjustment Swivel AdjustmentSelf-tensioning idlers, adjust as follows Self-tensioning No adjustment necessaryMule Drive Belts Adjustment Belt Guide Positioning Brake AdjustmentThrottle Tension Reverse Indicator AdjustmentMotion control linkage adjustment Caster Adjustment Motion Control AdjustmentEngine Coolant Disposal Mercury Switch DisposalWaste Disposal Motor OIL DisposalMower Cuts Unevenly Trouble ShootingBattery Disposal Mower Pulls Left or Right W/LEVERS Fully ForwardProblem Troubleshooting TableEngine Warning Systems Page Electrical Diagram Hydraulic Diagram Year Limited Warranty Page Page Service Record Page See EXMARK’S Complete Line of Accessories