Ferris Industries IS1500Z, 5900607, 5900606, 5900605 manual Troubleshooting the Rider

Page 32

Troubleshooting, Adjustment & Service

TROUBLESHOOTING

While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly.

The troubleshooting guide below lists the most common problems, their causes and remedies.

See the information on the following pages for instructions on how to perform most of these minor adjustments and service repairs yourself. If you prefer, all of these procedures can be performed for you by your local authorized dealer.

WARNING

To avoid serious injury, perform maintenance on the tractor or mower only when the engine is stopped and the parking brake engaged.

Always remove the ignition key, disconnect the spark plug wire and fasten it away from the plug before beginning the maintenance, to prevent accidental starting of the engine.

Troubleshooting

TROUBLESHOOTING THE RIDER

PROBLEM

CAUSE

REMEDY

Engine will not turnover or start.

1.

Parking brake not engaged.

1.

Engage parking brake.

 

2.

PTO (electric clutch) switch

2.

Place in OFF position.

 

 

in ON position.

 

 

 

3.

Out of fuel.

3.

If engine is hot, allow it to cool, then refill

 

 

 

 

the fuel tank.

 

4.

Engine flooded.

4.

Move choke control to closed position.

 

5.

Fuse blown.

5.

Replace fuse.

 

6.

Battery terminals require

6.

Clean the battery terminals

 

 

cleaning.

 

 

 

7.

Battery discharged or dead.

7.

Recharge or replace.

 

8.

Wiring loose or broken.

8. Visually check wiring & replace broken or

 

 

 

 

frayed wires. Tighten loose connections.

 

9.

Solenoid or starter motor faulty.

9.

Repair or replace. See authorized dealer

 

10.

Safety interlock switch

10. Replace as needed. See authorized

 

 

faulty.

 

service dealer.

 

11.

Spark plug(s) faulty, fouled

11. Clean and gap or replace.

 

 

or incorrectly gapped.

 

See engine manual.

 

12.

Water in fuel.

12. Drain fuel & replace with fresh fuel.

 

13.

Gas is old or stale.

13. Drain fuel & replace with fresh fuel.

 

 

 

 

 

Engine starts hard or runs poorly.

1.

Fuel mixture too rich.

1.

Clean air filter. Check choke adjustment.

 

2.

Spark plug faulty, fouled, or

2.

Clean and gap or replace.

 

 

incorrectly gapped.

 

(See engine manual.)

 

 

 

 

 

Engine knocks.

1.

Low oil level.

1.

Check/add oil as required.

 

2.

Using wrong grade oil.

2.

See engine manual.

 

 

 

 

 

Excessive oil consumption.

1.

Engine running too hot.

1.

Clean engine fins, blower screen and

 

 

 

 

air cleaner.

 

2.

Using wrong weight oil.

2.

See engine manual.

 

3.

Too much oil in crankcase.

3.

Drain excess oil.

 

 

 

 

 

Engine exhaust is black.

1.

Dirty air filter.

1.

Replace air filter. See engine manual.

 

2.

Engine choke control

2.

Open choke control.

 

 

is in closed position.

 

 

30

www.ferrisindustries.com

Page 31 Page 33
Image 32
Page 31 Page 33
Contents Ferris Industries DescriptionModel Number Date Purchased Table of Contents Operating Safety Safety Rules & InformationSlope Operation Roll Bar Use Fuel and Maintenance Preparation OperationTraining Slope Operation Towed Equipment RIDE-ON UnitsChildren EmissionsSafe Handling of Gasoline Service and MaintenanceMaintenance and Storage Roll BAR Instructions Operational WarningsInspection and Maintenance of the Roll BAR Seat Belt Identification Numbers IdentificationSafety Decals Safety DecalsOperational Safety Checks Safety Interlock SystemNorth American Safety Icons Features & Controls Seat Adjustment LeverIgnition Switch Control FunctionsPTO Power Take Off Switch Hour Meter / Maintenance ReminderParking Brake Throttle ControlChecks Before Starting General Operating SafetyOperation Pushing the Rider by Hand Starting the EngineStopping the Rider Zero Turn Driving Practice Smooth TravelForward Travel Practice Reverse Travel PracticePractice Turning Around a Corner Practice Turning In Place Executing an End-Of-Row Zero TurnMowing Mowing RecommendationsHeight of Grass Tall Grass Requires Incremental CuttingWhen and How Often to Mow Mowing MethodsMowing Patterns Proper Broadcast MowingAttaching a Trailer Proper MulchingRaise & Lower the Roll BAR To lower the roll barTo raise the roll bar Keep roll bar in the raised position and use seat beltStorage Starting After Long Term StorageTemporary Storage 30 Days Or Less Long Term Storage Longer Than 30 DaysSafety Items Rider MaintenanceEngine Maintenance Check Tire PressuresRegular Maintenance Engine MaintenanceChecking / Adding Fuel Fuel FilterOil LubricationGrease Battery Maintenance Cleaning the Battery and CablesCheck Hydraulic OIL Level Change Hydraulic OIL FilterServicing the Mower Blades Removing the BladeTroubleshooting Troubleshooting the RiderTroubleshooting, Adjustment & Service Troubleshooting the MowerTroubleshooting, Adjustment & Service Troubleshooting Common Cutting ProblemsSpeed Balancing Adjustment Seat AdjustmentGround Speed Control Lever Adjustment Parking Brake Adjustment Parking Brake Adjustment Brake Spring Adjustment NutTo adjust the upper mounting position Rear Suspension AdjustmentTo adjust the spring pre-load PTO Clutch Adjustment Blade Brake CheckRETURN-TO-NEUTRAL Adjustment Neutral AdjustmentTo adjust pedal position Mowing Height AdjustmentFoot Pedal Adjustment Deck Leveling Adjustment Check Lift Rod TimingHydraulic Pump Drive Belt Replacement Mower Belt Replacement Mower PTO Belt Idler Arm Stationary Idler PulleyBattery Service Checking Battery VoltageCharging a Completely Discharged Battery Jump Starting With Auxiliary Booster BatteryThis HOOK-UP for Negative Ground Vehicles Make Certain Vehicles do not TouchSpecifications DimensionsEngine ChassisFerris Limited Warranty Mower Deck Belts and BladesTractor
Top Page Image Contents