Graco 3A0869H manuals
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Graco 3A0869H Important Safety Instructions
80 pages 6.7 Mb
Operation ProMix 2KEMeter-Based Plural Component Proportioner 3A0869H 2 Contents3 Models4 Related ManualsWarnings 7 Important Two-Component Material InformationIsocyanate Conditions Material Self-ignition Keep Components A and B Separate Moisture Sensitivity of Isocyanates Changing Materials 8 Glossary of Terms9 OverviewUsage Component Identification and Definition Installation 23 Display ModuleDisplay. Soft keys: Standby: Error Reset: Up/Down Arrows: Left/Right Arrows: Enter: Setup: 24 Icon KeyGeneral Icons Spray Gun States Operation Modes Screen Shortcuts Softkeys 25 Screen SummaryRun Mode Setup Mode Troubleshooting ModeDisplay Module 26 3A0869H 26 Ranges for User Inputs31 Basic Operation39 Use of Optional USB Module42 Run Mode Details45 Setup Mode Details51 Dosing OptionsSequential Dosing 53 Dynamic DosingOverview Dynamic Dosing System Parameters Select a Component B Restrictor Size Select Dynamic Dosing Balancing A/B Pressure 55 System ErrorsSystem Alarms System Advisory/Record Codes To Clear Error and Restart Air Flow Switch (AFS) FunctionAir or Air-assisted Guns Operating Without Air Flow Switch Airless Gun 56 System Idle Notice (IDLE)In applications using the AFS, Without the AFS, 57 Error CodesTable 5: System Alarm/Advisory/Record Codes 58 Alarm Troubleshooting61 AIf the pressures are already about equal, 62 AIf the pressures are already about equal, 65 Dynamic Dosing Restrictor Selection GraphsApplication: Select the Restrictor Size: Flow Rate: Fluid Supply: * These restrictors are included in Injection Kit 15U955. These restrictors are optional sizes, not included in the Injection Kit.66 . 58. Dynamic Dosing Performance (1:1 Ratio, 90 centipoise fluid, 100 psi A side pressure)Differential Pressure between A and B Detail View 67 . 59. Dynamic Dosing Performance (5:1 Ratio, 90 centipoise fluid, 100 psi A side pressure)Differential Pressure between A and B Detail View 68 . 60. Dynamic Dosing Performance (10:1 Ratio, 90 centipoise fluid, 100 psi A side pressure)Differential Pressure between A and B Detail View 69 . 61. Dynamic Dosing Performance (20:1 Ratio, 90 centipoise fluid, 100 psi A side pressure)Differential Pressure between A and B Detail View 70 . 62. Dynamic Dosing Performance (30:1 Ratio, 90 centipoise fluid, 100 psi A side pressure)Differential Pressure between A and B Detail View 72 SchematicsHazardous Location System Pneumatic SchematicMOTOR B MERKUR MOTOR A MERKUR 73 Non-Hazardous Location Pneumatic SchematicMOTOR B MERKUR MOTOR A MERKUR 74 Hazardous Location Electrical SchematicUSER INTERFACE MODULEAIR FLOW SWITCH 13X CABLE SOLENOID 3-WAY 12 VDC 4-WAY 12 VDC 3X CABLE FLOW METER B PWR (RED) COM (BLACK) SIG (WHITE) SHIELD/GRN FLOW METER A PURGE A DOSE A1 PURGE B DOSE B DOSE A2 DOSE A3 GFB #1 MANIFOLD ALARM SIG COM GFB 1 PRESSURE SWITCH/ AIR FLOW SWITCH 2 + -GROUND TERMINAL 18 PSI 1.5 FCM (MIN) GRNDALTERNATOR MODULE USB BASE MODULE USB COMPONENT MODULEPWR (RED) COM (BLACK) SIG (WHITE) SHIELD/GRN SIG COM 75 Hazardous Location Electrical Schematic (continued) FLUID CONTROL MODULEFERRITE FERRITE LINEAR SENSOR/ SOLENOID/METER CABLE HARNESS "A" PRESSURE TRANSDUCER "B" REED SWITCH "B" LINEAR SENSOR "A" REED SWITCH "A" LINEAR SENSOR "B" PRESSURE TRANSDUCER SOLENOID/METER CABLE HARNESS LINEAR SENSOR/ REED SWITCH CABLE 76 Non-Hazardous Location Electrical SchematicUSER INTERFACE MODULEAIR FLOW SWITCH 13X CABLE SOLENOID 3-WAY 12 VDC 4-WAY 12 VDC 3X CABLE FLOW METER B POWER SUPPLY USB BASE MODULE USB COMPONENT MODULEPWR (RED) COM (BLACK) SIG (WHITE) SHIELD/GRN FLOW METER A PURGE A DOSE A1 PURGE B DOSE B DOSE A2 DOSE A3 GFB #1 MANIFOLD ALARM SIG COM GFB 1 PRESSURE SWITCH/ AIR FLOW SWITCH 2 + -GROUND TERMINAL PWR (RED) COM (BLACK) SIG (WHITE) SHIELD/GRN SIG COM 77 Non-Hazardous Location Electrical Schematic (continued) FLUID CONTROL MODULEREED SWITCH CABLE LINEAR SENSOR/ SOLENOID/METER CABLE HARNESS"A" PRESSURE TRANSDUCER "B" REED SWITCH "B" LINEAR SENSOR "A" REED SWITCH "A" LINEAR SENSOR "B" PRESSURE TRANSDUCER SOLENOID/METER CABLE HARNESS LINEAR SENSOR/ REED SWITCH CABLE 78 Dimensions and Mounting79 Technical Data80 Graco Standard WarrantyGraco Information
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