Graco 3A0869H Related Manuals, Warnings

Warnings

43A0869H

Related Manuals

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-

tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When

these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and

warnings not covered in this section may appear throughout the body of this manual where applicable.

Manual Description

3A0870 ProMix 2KE, Repair/Parts

313599 Coriolis Meter, Instructions/Parts

308778 G3000 Flow Meter, Instructions/Parts

312781 Fluid Mix Manifold, Instructions/Parts

312782 Dosing Valve, Instructions/Parts

312784 Gun Flush Box Kit 15V826

406714 Rebuild Kit for High Pressure

Dispense Valve

406823 Dispense Valve Seat Kit

3A1244 Graco Control Architecture

Module Programming

3A1323 16G353 Alternator Conversion Kit

3A1324 16G351 Electric Power Conversion Kit

3A1325 ProMix 2KE Stand Kits

3A1332 24H255 3-Color Valve Stack Kit

3A1333 24H253 USB Module Kit

313542 Beacon Tower

Manual Description

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent

fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop

cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are

present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment

until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

SPECIAL CONDITIONS FOR SAFE USE

• To prevent the risk of electrostatic sparking, the equipment’s non-metallic parts should be cleaned only

with a damp cloth.

Contents

Main Operation ProMix 2KE Meter-Based Plural Component Proportioner 3A0869H Contents Models Related Manuals Warnings Page Page Important Two-Component Material Information Isocyanate Conditions Material Self-ignition Keep Components A and B Separate Moisture Sensitivity of Isocyanates Glossary of Terms Overview Usage Component Identification and Definition Installation General Information Intrinsically Safe Installation Requirements Installation Non-Hazardous Locations 3A0869H 11 IG . 2. Non-Hazardous Location Installation Display Module Air Supply Requirements Air Connections Fluid Supply Requirements Fluid Connections Page Set Up the Fluid Manifold for Dynamic Dosing * These parts are included in the 15U955 Injection Kit. Tubing Chart and Diagrams * Used only on IS models. * Installation 3A0869H 19 See Manual 312784 for full setup instructions for a gun flush box. Electrical Power Connection (non-IS units only) Neutral Ground Not included with system: Grounding Gun Flush Box Check Resistance Flow Meters Feed Pumps or Pressure Pots Page Display Module Display . Soft keys: Standby: Icon Key General Icons Spray Gun States Operation Modes Screen Shortcuts Screen Summary Run Mode Setup Mode Troubleshooting Mode Display Module Ranges for User Inputs Page Page Page Page Basic Operation Pre-Operation Tasks Power On Initial System Setup Prime the System Meter Calibration Spraying Purging Color Change Color Change Sequence Color Change Procedures Purge/Color Change Detail Purge/Flush Pre-Mix Fill Mix Fill Pressure Relief Procedure Lock Mode Valve Settings clockwise. counterclockwise Shutdown Use of Optional USB Module USB Logs Job Log 1 Error Log 2 Setup Download Procedure Recommended USB Flash Drives Run Mode Details Run Mix Spray (Screen 2) Run Home (Screen 1) Run Mix Batch (Screen 3) Run Mix Totals (Screen 4) Run Job Number (Screen 38) Run Log Errors (Screens 5-14) Setup Mode Details Password (Screen 16) Setup Home (Screen 17) Configure 1-4 (Screens 18-21) Page Recipe 0 (Screen 27) Recipe 1-1 (Screen 28) Recipe 1-2 (Screen 29) Maintenance 1-3 (Screens 24-26) Maintenance Recommendations Calibration 1 and 2 (Screens 22 and 23) Troubleshooting (Screens 35-37) Troubleshooting System Inputs (Screen 35) Membrane Test (Screen 36) Troubleshooting System Outputs (Screen 37) Dosing Options Sequential Dosing Page Dynamic Dosing Overview Dynamic Dosing System Parameters Select a Component B Restrictor Size Select Dynamic Dosing Page System Errors System Alarms System Advisory/Record Codes To Clear Error and Restart Air Flow Switch (AFS) Function System Idle Notice (IDLE) In applications using the AFS, Without the AFS, System Errors 3A0869H 57 Error Codes Table 5: System Alarm/Advisory/Record Codes Alarm Troubleshooting Page Page A If the pressures are already about equal, A If the pressures are already about equal, Page Page Dynamic Dosing Restrictor Selection Graphs Application: Select the Restrictor Size: Flow Rate: Fluid Supply: . 58. Dynamic Dosing Performance (1:1 Ratio, 90 centipoise fluid, 100 psi A side pressure) Differential Pressure between A and B Detail View . 59. Dynamic Dosing Performance (5:1 Ratio, 90 centipoise fluid, 100 psi A side pressure) Differential Pressure between A and B Detail View . 60. Dynamic Dosing Performance (10:1 Ratio, 90 centipoise fluid, 100 psi A side pressure) Differential Pressure between A and B Detail View 3A0869H 69 . 61. Dynamic Dosing Performance (20:1 Ratio, 90 centipoise fluid, 100 psi A side pressure) Differential Pressure between A and B Detail View . 62. Dynamic Dosing Performance (30:1 Ratio, 90 centipoise fluid, 100 psi A side pressure) Differential Pressure between A and B Detail View Page Schematics Hazardous Location System Pneumatic Schematic MOTOR B MERKUR MOTOR A Non-Hazardous Location Pneumatic Schematic MOTOR B MERKUR MOTOR A MERKUR Hazardous Location Electrical Schematic USER INTERFACE MODULE AIR FLOW SWITCH 1 3X CABLE MEMBRANE Hazardous Location Electrical Schematic (continued) FLUID CONTROL MODULE FERRITE FERRITE LINEAR SENSOR/ SOLENOID/METER CABLE HARNESS Non-Hazardous Location Electrical Schematic USER INTERFACE MODULE AIR FLOW SWITCH 1 3X CABLE SOLENOID Non-Hazardous Location Electrical Schematic (continued) FLUID CONTROL MODULE REED SWITCH CABLE LINEAR SENSOR/ SOLENOID/METER CABLE HARNESS Dimensions and Mounting Technical Data Graco Standard Warranty Graco Information