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Graco 3A0869H Calibration 1 and 2 (Screens 22 and 23), Troubleshooting (Screens 35-37)

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Setup Mode Details

3A0869H 49

Calibration 1 and 2 (Screens 22

and 23)

NOTE: See Meter Calibration, page 32, for detailed

instructions.

Calibration 1 (Screen 22) displays if is selected on

Setup Home (Screen 17). This screen displays the k

factor (cc/pulse) for Meter A with fluid A1 (A2 and A3, if

present) and Meter B. The system starts at the default

factor(s) for the meters. Factor values update automati-

cally as needed based on calibration results from Cali-

bration 2 (Screen 23). Factor values also can be set on

this screen, from 0 to 0.873 cc/pulse.

Press to display Calibration 2 (Screen 23). This

screen allows the user to perform a calibration. It dis-

plays Meter A (with fluid A1, A2, and A3) and Meter B

k-factors, the target dispense volume, the actual dis-

pense volume (settable from 0 to 9999 cc), and the

material to dispense.

• Press to highlight the meter you wish to cali-

brate. Press . An X displays in the box.

• Press to start the calibration on the checked

meter (A with fluid A1, A2, or A3, or B). Press

to cancel the calibration.

• Press to highlight the actual dispense vol-

ume field. Press to set the volume (from 0 to

9999 cc). Press to move between digits.

Press to change a digit. Press when

field is correct.

• Use to toggle between Calibration 1

(Screen 22) and Calibration 2 (Screen 23).

Troubleshooting (Screens

35-37)

Screens for testing system controls can be accessed by

setting the password to 9909. See Configure 3 (Screen

20), page 46, to set or change the password.

After setting the password to 9909, press to exit

Setup. Press to reenter Setup. Setup Home

(Screen 17) displays, with troubleshooting screen

options.

F

IG

. 46. Calibration 1 (Screen 22)

F

IG

. 47. Calibration 2 (Screen 23)

Meter k

factors

Home

Meter B

k factor

Meter A

k factors

Active

Recipe

Target

dispense

volume

Actual

dispense

volume

Start Meter A

or Meter B

Calibration

Home

Cancel Meter

Calibration

Selected

material

F

IG

. 48. Setup Home with Troubleshooting

Troubleshooting

screen options

appear here.

Contents

Main Operation ProMix 2KE Meter-Based Plural Component Proportioner 3A0869H Contents Models Related Manuals Warnings Page Page Important Two-Component Material Information Isocyanate Conditions Material Self-ignition Keep Components A and B Separate Moisture Sensitivity of Isocyanates Glossary of Terms Overview Usage Component Identification and Definition Installation General Information Intrinsically Safe Installation Requirements Installation Non-Hazardous Locations 3A0869H 11 IG . 2. Non-Hazardous Location Installation Display Module Air Supply Requirements Air Connections Fluid Supply Requirements Fluid Connections Page Set Up the Fluid Manifold for Dynamic Dosing * These parts are included in the 15U955 Injection Kit. Tubing Chart and Diagrams * Used only on IS models. * Installation 3A0869H 19 See Manual 312784 for full setup instructions for a gun flush box. Electrical Power Connection (non-IS units only) Neutral Ground Not included with system: Grounding Gun Flush Box Check Resistance Flow Meters Feed Pumps or Pressure Pots Page Display Module Display . Soft keys: Standby: Icon Key General Icons Spray Gun States Operation Modes Screen Shortcuts Screen Summary Run Mode Setup Mode Troubleshooting Mode Display Module Ranges for User Inputs Page Page Page Page Basic Operation Pre-Operation Tasks Power On Initial System Setup Prime the System Meter Calibration Spraying Purging Color Change Color Change Sequence Color Change Procedures Purge/Color Change Detail Purge/Flush Pre-Mix Fill Mix Fill Pressure Relief Procedure Lock Mode Valve Settings clockwise. counterclockwise Shutdown Use of Optional USB Module USB Logs Job Log 1 Error Log 2 Setup Download Procedure Recommended USB Flash Drives Run Mode Details Run Mix Spray (Screen 2) Run Home (Screen 1) Run Mix Batch (Screen 3) Run Mix Totals (Screen 4) Run Job Number (Screen 38) Run Log Errors (Screens 5-14) Setup Mode Details Password (Screen 16) Setup Home (Screen 17) Configure 1-4 (Screens 18-21) Page Recipe 0 (Screen 27) Recipe 1-1 (Screen 28) Recipe 1-2 (Screen 29) Maintenance 1-3 (Screens 24-26) Maintenance Recommendations Calibration 1 and 2 (Screens 22 and 23) Troubleshooting (Screens 35-37) Troubleshooting System Inputs (Screen 35) Membrane Test (Screen 36) Troubleshooting System Outputs (Screen 37) Dosing Options Sequential Dosing Page Dynamic Dosing Overview Dynamic Dosing System Parameters Select a Component B Restrictor Size Select Dynamic Dosing Page System Errors System Alarms System Advisory/Record Codes To Clear Error and Restart Air Flow Switch (AFS) Function System Idle Notice (IDLE) In applications using the AFS, Without the AFS, System Errors 3A0869H 57 Error Codes Table 5: System Alarm/Advisory/Record Codes Alarm Troubleshooting Page Page A If the pressures are already about equal, A If the pressures are already about equal, Page Page Dynamic Dosing Restrictor Selection Graphs Application: Select the Restrictor Size: Flow Rate: Fluid Supply: . 58. Dynamic Dosing Performance (1:1 Ratio, 90 centipoise fluid, 100 psi A side pressure) Differential Pressure between A and B Detail View . 59. Dynamic Dosing Performance (5:1 Ratio, 90 centipoise fluid, 100 psi A side pressure) Differential Pressure between A and B Detail View . 60. Dynamic Dosing Performance (10:1 Ratio, 90 centipoise fluid, 100 psi A side pressure) Differential Pressure between A and B Detail View 3A0869H 69 . 61. Dynamic Dosing Performance (20:1 Ratio, 90 centipoise fluid, 100 psi A side pressure) Differential Pressure between A and B Detail View . 62. Dynamic Dosing Performance (30:1 Ratio, 90 centipoise fluid, 100 psi A side pressure) Differential Pressure between A and B Detail View Page Schematics Hazardous Location System Pneumatic Schematic MOTOR B MERKUR MOTOR A Non-Hazardous Location Pneumatic Schematic MOTOR B MERKUR MOTOR A MERKUR Hazardous Location Electrical Schematic USER INTERFACE MODULE AIR FLOW SWITCH 1 3X CABLE MEMBRANE Hazardous Location Electrical Schematic (continued) FLUID CONTROL MODULE FERRITE FERRITE LINEAR SENSOR/ SOLENOID/METER CABLE HARNESS Non-Hazardous Location Electrical Schematic USER INTERFACE MODULE AIR FLOW SWITCH 1 3X CABLE SOLENOID Non-Hazardous Location Electrical Schematic (continued) FLUID CONTROL MODULE REED SWITCH CABLE LINEAR SENSOR/ SOLENOID/METER CABLE HARNESS Dimensions and Mounting Technical Data Graco Standard Warranty Graco Information