Generac Power Systems 004701-0 owner manual

Contents

Main INTRODUCTION READ THIS MANUAL THOROUGHLY www.guardiangenerators.com CONTENTS Part I Owners Manual Part II Installation Instructions DANGER GENERAL HAZARDS WARNING: ELECTRICAL HAZARDS FIRE HAZARDS EXPLOSION HAZARDS 1.1 GENERATOR IDENTIFICATION 1 2 17 10 14/16 2.1 GENERATOR CONTROL PANEL Figure 2.1 Generator Control Panel 2.1.1 FUEL PRIMER 2.1.2 START/STOP SWITCH 2.1.3 FUSE 2.9 ADDITIONAL INFORMATION 2.9.1 25-HOUR BREAK-IN PERIOD 2.9.2 25-HOUR CHECK-UP 2.9.3 ATTENTION REQUIRED AFTER SUBMERSION Figure 3.1 Oil Maintenance Features 3.1 CHECKING THE ENGINE OIL LEVEL 3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER Figure 3.2 Engine Air Cleaner 3.3 MAINTAINING THE ENGINE AIR CLEANER 3.3.1 CLEANING THE FOAM PRECLEANER 3.4 CLEAN AIR INTAKE Figure 3.3 Cleaning Air Intake 3.5 CHECKING THE ENGINE SPARK PLUG Figure 3.4 Setting the Spark Plug Gap 3.6 CLEAN SPARK ARRESTOR 3.9 MAJOR SERVICE MANUAL 3.10 EXERCISING THE GENERATOR Figure 3.6 Adjusting Valve Clearance 3.11 OUT OF SERVICE PROCEDURE 3.11.1 REMOVAL FROM SERVICE 3.13 RV GENERATOR SERVICE INTERVAL Page Page NOTICE TO INSTALLER GENERAL HAZARDS ELECTRICAL HAZARDS FIRE HAZARDS EXPLOSION HAZARDS 1.1 PURPOSE AND SCOPE OF THE MANUAL 1.2 SAFETY 1.3 STANDARDS BOOKLETS 1.4 EQUIPMENT DESCRIPTION 1.5 GENERATOR ENGINE OPERATING SPEED Figure 1.2 Major Features and Dimensions (Drawing No. 0F4610) Section 1 General Information OR G C 2.1 LOCATION AND SUPPORT 2.1.1 GENERATOR LOCATION Figure 2.2 Typical Generator Restraint 2.1.2 GENERATOR SUPPORT Figure 2.1 Typical Horizontal Support Frame 2.2 GENERATOR COMPARTMENTS 2.2.1 COMPARTMENT SIZE Figure 2.3 Clearances 2.2.2 COMPARTMENT CONSTRUCTION Figure 2.4 Typical Compartment Construction Page 2.3 COOLING AND VENTILATING AIR Figure 2.8 Airflow Through Engine/Generator DANGER 2.3.1 GENERATOR AIRFLOW 2.4.2 SOME IMPORTANT CONSIDERATIONS Figure 2.10 LP Gas Carburetion Diagram 2.4.3 VAPOR WITHDRAWAL 2.4.4 PRIMARY REGUL ATOR 2.4.5 GASEOUS CARBURETION 2.6 ELECTRICAL CONNECTIONS 2.6.1 ELECTRICAL JUNCTION BOX 2.6.2 WIRING 2.6.3 GENERATOR AC CONNECTIONS Figure 2.13 Generator AC Output Leads Page 2.6.6 POWER SUPPLY CORD 2.6.7 GROUND FAULT CIRCUIT INTERRUPTERS 2.7 BATTERY INSTALLATION 2.7.1 RECOMMENDED BATTERY 2.7.2 BATTERY CABLES 2.7.3 BATTERY CABLE CONNECTIONS Figure 2.16 Connecting Battery Cables 3.4 TESTING UNDER LOAD 3.5 INSTALLATION CHECKLIST TROUBLESHOOTING GUIDE Problem Cause Correction Page Section 6 Electrical Data Electrical Schematic and Wiring Diagram Drawing No. 0D8063-D Section 6 Electrical Data Electrical Schematic and Wiring Diagram Drawing No. 0D8063-D FILTER MTG AC CONNECTION SC Page Page Page Page Page Page Page Page Page Page Page Page CALIFORNIA AND FEDERAL EM ISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS MANUFACTURERS EMISSION CONTROL SYSTEM WARRANTY COVERAGE: PURCHASERS/OWNERS WARRANTY RESPONSIBILITIES: 1-800-333-1322 EMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWING: GENERAC POWER SYSTEMS THREE-YEAR LIMITED WARRANTY FOR GUARDIAN RECREATIONAL VEHICLE GENERATORS WARRANTY SCHEDULE COMMERCIAL APPLICATIONS WARRANTY SCHEDULE CONSUMER/PERSONAL APPLICATIONS GENERAC POWER SYSTEMS, INC.