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Generac Power Systems 004701-0 Exploded Views and Parts Lists, Recreational Vehicle Generator

Models: 004701-0

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Section 7 — Exploded Views and Parts Lists

Recreational Vehicle Generator

Generator – Drawing No. 0F4590-C

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Generac Power Systems 004701-0 owner manual Exploded Views and Parts Lists, Recreational Vehicle Generator

Contents

Model QUIETPACT 40LP Air-cooledRecreational Vehicle GeneratorsThis manual should remain with the unit AUTHORIZED SERVICE DEALER LOCATION ‹CONTENTS‹OPERATION AND MAINTENANCE ‹HOW TO OBTAIN SERVICEPart II - Installation Instructions WARNING   GENERAL HAZARDSDANGER EXPLOSION HAZARDS ELECTRICAL HAZARDSFIRE HAZARDS 14/16 1.1GENERATOR IDENTIFICATION11 9 1.3SAFETY 1.5SPECIFICATIONS1.2GENERATOR APPLICABILITY 1.4GENERATOR AC CONNECTION SYSTEM‹2.1.2 START/STOP SWITCH 2.1GENERATOR CONTROL PANEL‹1.5.3 ENGINE OIL REQUIREMENTS ‹1.5.6 EMISSIONS COMPLIANCE PERIOD‹2.3.1 INSTALLATION 2.2OPTIONAL REMOTE START/STOP PANEL2.3BEFORE STARTING THE ENGINE 2.4STARTING THE GENERATOR‹2.8.1 LOW OIL PRESSURE SWITCH 2.7DO NOT OVERLOAD THE GENERATOR2.5STOPPING THE GENERATOR 2.8PROTECTION SYSTEMS‹2.8.2 HIGH TEMPERATURE SWITCH High Temperature Switches2.9ADDITIONAL INFORMATION ‹2.8.3 FIELD BOOSTFigure 3.1 - Oil Maintenance Features 3.1CHECKING THE ENGINE OIL LEVEL‹2.9.2 25-HOUR CHECK-UP ‹2.9.4 OPERATION IN HIGH GRASS OR BRUSH3.3MAINTAINING THE ENGINE AIR CLEANER ‹3.3.1 CLEANING THE FOAM PRECLEANERFigure 3.2 - Engine Air Cleaner 3.2CHANGING THE ENGINE OIL AND/OR OIL FILTER3.4CLEAN AIR INTAKE 3.6CLEAN SPARK ARRESTOR‹3.3.2 CLEANING OR REPLACING THE PAPER FILTER Figure 3.4 - Setting the Spark Plug Gap3.7CLEANING THE GENERATOR 3.8BATTERY MAINTENANCE‹3.8.2 EVERY SIX MONTHS ‹3.8.1 WEEKLY3.11 OUT OF SERVICE PROCEDURE 3.12 ADJUSTING VALVE CLEARANCE‹3.11.2 RETURN TO SERVICE ‹3.11.1 REMOVAL FROM SERVICE3.13 RV GENERATOR SERVICE INTERVAL Figure 3.7 - Tightening Jam NutRecreational Vehicle Generator INSTALLATION INSTRUCTIONS SHOULD ATTEMPT INSTALLATIONPART ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSDANGER NOTICE TO INSTALLER GENERAL HAZARDS  FIRE HAZARDS  ELECTRICAL HAZARDSEXPLOSION HAZARDS 1.2SAFETY 1.1PURPOSE AND SCOPE OF THE MANUAL1.4EQUIPMENT DESCRIPTION 1.5GENERATOR ENGINE OPERATING SPEEDVIEW FROM TOP CONNECTIONS IN BACK OF GENERATOR2.1LOCATION AND SUPPORT ‹2.1.1 GENERATOR LOCATION‹ 2.1.2 GENERATOR SUPPORT Section 2 - Installation2.2GENERATOR COMPARTMENTS ‹2.2.1 COMPARTMENT SIZE‹2.2.2 COMPARTMENT CONSTRUCTION Figure 2.3 - Clearances‹2.2.3 SOUND INSULATING MATERIALS ‹2.2.4 ACOUSTICS‹2.2.5 COMPARTMENT FLOOR CUTOUTS Figure 2.5 - Types of Lock SeamsSection 2 - Installation ‹2.3.2 TESTING THE INSTALLATION 2.3COOLING AND VENTILATING AIR2.4LP GAS FUEL SYSTEM ‹2.3.1 GENERATOR AIRFLOWFigure 2.10 - LP Gas Carburetion Diagram ‹ 2.4.4 PRIMARY REGULATOR‹2.4.2 SOME IMPORTANT CONSIDERATIONS ‹2.4.3 VAPOR WITHDRAWAL2.5EXHAUST SYSTEM ‹2.4.6 FUEL SUPPLY LINES‹2.4.7 EXCESS FLOW VALVE ‹2.4.8 LEAKAGE TESTS‹2.5.2 EXHAUST SYSTEM SAFETY Figure 2.12 - Spark Arrestor Installation2.6ELECTRICAL CONNECTIONS ‹2.5.1 SPARK ARRESTOR‹2.6.1 ELECTRICAL JUNCTION BOX ‹2.6.3 GENERATOR AC CONNECTIONSRecreational Vehicle Generator ‹2.6.4 CONDUITFigure 2.14 – Transfer Switch Isolation Method Section 2 - Installation2.7BATTERY INSTALLATION 2.8OPTIONAL ACCESSORIES‹2.6.6 POWER SUPPLY CORD ‹2.7.3 BATTERY CABLE CONNECTIONS3.2BEFORE INITIAL START-UP 3.3INITIAL START‹2.8.1 REMOTE START/STOP PANEL Figure 2.17 - Remote Panel Plug-inReceptacle3.4TESTING UNDER LOAD 3.5INSTALLATION CHECKLIST ‹BATTERY INSTALLATION‹OPTIONAL ACCESSORIES ‹POST INSTALLATION TESTSTROUBLESHOOTING GUIDE ProblemCause CorrectionRecreational Vehicle Generator Section 6 - Electrical Data Recreational Vehicle GeneratorJ3 J2 J1-1 J1-2 J1-3 J1-4 J1-5 Enclosure - Drawing No. 0F4589-B Section 7 - Exploded Views and Parts ListsRecreational Vehicle Generator ITEM DESCRIPTIONGenerator - Drawing No. 0F4590-C Section 7 - Exploded Views and Parts ListsRecreational Vehicle Generator DESCRIPTION 029092Section 7 - Exploded Views and Parts Lists DESCRIPTION 0F9719GN-220H/SH Engine - Drawing No. 0F5791-GPart Section 7 - Exploded Views and Parts ListsRecreational Vehicle Generator DESCRIPTION DESCRIPTIONGN-220H/SH Engine - Drawing No. 0F5791-GPart Section 7 — Exploded Views and Parts ListsRecreational Vehicle Generator DESCRIPTION 0F5800Regulator - Drawing No. 0F5819 Section 7 - Exploded Views and Parts ListsRecreational Vehicle Generator DESCRIPTION 0D5694YOUR WARRANTY RIGHTS AND OBLIGATIONS PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESEMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWINGGENERAC POWER SYSTEMS’ THREE-YEARLIMITED WARRANTY WARRANTY SCHEDULE – COMMERCIAL APPLICATIONSGENERAC POWER SYSTEMS, INC THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING