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Generac Power Systems 004701-0 owner manual Air-cooledRecreational Vehicle Generators

Models: 004701-0

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Owner’s Manual and Installation Instructions

Air-cooled Recreational

Vehicle Generators

• Model: 004701-0

QUIETPACT 40LP

This manual should remain with the unit.

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Generac Power Systems 004701-0 owner manual Air-cooledRecreational Vehicle Generators, Model QUIETPACT 40LP

Contents

This manual should remain with the unit Air-cooledRecreational Vehicle GeneratorsModel QUIETPACT 40LP ‹CONTENTS AUTHORIZED SERVICE DEALER LOCATION‹OPERATION AND MAINTENANCE ‹HOW TO OBTAIN SERVICEPart II - Installation Instructions DANGER  GENERAL HAZARDSWARNING  FIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS 11 9 1.1GENERATOR IDENTIFICATION14/16 1.5SPECIFICATIONS 1.3SAFETY1.2GENERATOR APPLICABILITY 1.4GENERATOR AC CONNECTION SYSTEM2.1GENERATOR CONTROL PANEL ‹2.1.2 START/STOP SWITCH‹1.5.3 ENGINE OIL REQUIREMENTS ‹1.5.6 EMISSIONS COMPLIANCE PERIOD2.2OPTIONAL REMOTE START/STOP PANEL ‹2.3.1 INSTALLATION2.3BEFORE STARTING THE ENGINE 2.4STARTING THE GENERATOR2.7DO NOT OVERLOAD THE GENERATOR ‹2.8.1 LOW OIL PRESSURE SWITCH2.5STOPPING THE GENERATOR 2.8PROTECTION SYSTEMSHigh Temperature Switches ‹2.8.2 HIGH TEMPERATURE SWITCH2.9ADDITIONAL INFORMATION ‹2.8.3 FIELD BOOST3.1CHECKING THE ENGINE OIL LEVEL Figure 3.1 - Oil Maintenance Features‹2.9.2 25-HOUR CHECK-UP ‹2.9.4 OPERATION IN HIGH GRASS OR BRUSH‹3.3.1 CLEANING THE FOAM PRECLEANER 3.3MAINTAINING THE ENGINE AIR CLEANERFigure 3.2 - Engine Air Cleaner 3.2CHANGING THE ENGINE OIL AND/OR OIL FILTER3.6CLEAN SPARK ARRESTOR 3.4CLEAN AIR INTAKE‹3.3.2 CLEANING OR REPLACING THE PAPER FILTER Figure 3.4 - Setting the Spark Plug Gap3.8BATTERY MAINTENANCE 3.7CLEANING THE GENERATOR‹3.8.2 EVERY SIX MONTHS ‹3.8.1 WEEKLY3.12 ADJUSTING VALVE CLEARANCE 3.11 OUT OF SERVICE PROCEDURE‹3.11.2 RETURN TO SERVICE ‹3.11.1 REMOVAL FROM SERVICEFigure 3.7 - Tightening Jam Nut 3.13 RV GENERATOR SERVICE INTERVALRecreational Vehicle Generator SHOULD ATTEMPT INSTALLATION INSTALLATION INSTRUCTIONSPART ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS GENERAL HAZARDS NOTICE TO INSTALLERDANGER EXPLOSION HAZARDS  ELECTRICAL HAZARDS FIRE HAZARDS 1.1PURPOSE AND SCOPE OF THE MANUAL 1.2SAFETY1.4EQUIPMENT DESCRIPTION 1.5GENERATOR ENGINE OPERATING SPEEDCONNECTIONS IN BACK OF GENERATOR VIEW FROM TOP‹2.1.1 GENERATOR LOCATION 2.1LOCATION AND SUPPORT‹ 2.1.2 GENERATOR SUPPORT Section 2 - Installation‹2.2.1 COMPARTMENT SIZE 2.2GENERATOR COMPARTMENTS‹2.2.2 COMPARTMENT CONSTRUCTION Figure 2.3 - Clearances‹2.2.4 ACOUSTICS ‹2.2.3 SOUND INSULATING MATERIALS‹2.2.5 COMPARTMENT FLOOR CUTOUTS Figure 2.5 - Types of Lock SeamsSection 2 - Installation 2.3COOLING AND VENTILATING AIR ‹2.3.2 TESTING THE INSTALLATION2.4LP GAS FUEL SYSTEM ‹2.3.1 GENERATOR AIRFLOW‹ 2.4.4 PRIMARY REGULATOR Figure 2.10 - LP Gas Carburetion Diagram‹2.4.2 SOME IMPORTANT CONSIDERATIONS ‹2.4.3 VAPOR WITHDRAWAL‹2.4.6 FUEL SUPPLY LINES 2.5EXHAUST SYSTEM‹2.4.7 EXCESS FLOW VALVE ‹2.4.8 LEAKAGE TESTSFigure 2.12 - Spark Arrestor Installation ‹2.5.2 EXHAUST SYSTEM SAFETY2.6ELECTRICAL CONNECTIONS ‹2.5.1 SPARK ARRESTOR‹2.6.3 GENERATOR AC CONNECTIONS ‹2.6.1 ELECTRICAL JUNCTION BOXRecreational Vehicle Generator ‹2.6.4 CONDUITSection 2 - Installation Figure 2.14 – Transfer Switch Isolation Method2.8OPTIONAL ACCESSORIES 2.7BATTERY INSTALLATION‹2.6.6 POWER SUPPLY CORD ‹2.7.3 BATTERY CABLE CONNECTIONS3.3INITIAL START 3.2BEFORE INITIAL START-UP‹2.8.1 REMOTE START/STOP PANEL Figure 2.17 - Remote Panel Plug-inReceptacle3.4TESTING UNDER LOAD ‹BATTERY INSTALLATION 3.5INSTALLATION CHECKLIST‹OPTIONAL ACCESSORIES ‹POST INSTALLATION TESTSProblem TROUBLESHOOTING GUIDECause CorrectionRecreational Vehicle Generator Recreational Vehicle Generator Section 6 - Electrical DataJ3 J2 J1-1 J1-2 J1-3 J1-4 J1-5 Recreational Vehicle Generator Section 7 - Exploded Views and Parts ListsEnclosure - Drawing No. 0F4589-B DESCRIPTION ITEMRecreational Vehicle Generator Section 7 - Exploded Views and Parts ListsGenerator - Drawing No. 0F4590-C 029092 DESCRIPTIONSection 7 - Exploded Views and Parts Lists 0F9719 DESCRIPTIONRecreational Vehicle Generator Section 7 - Exploded Views and Parts ListsGN-220H/SH Engine - Drawing No. 0F5791-GPart DESCRIPTION DESCRIPTIONRecreational Vehicle Generator Section 7 — Exploded Views and Parts ListsGN-220H/SH Engine - Drawing No. 0F5791-GPart 0F5800 DESCRIPTIONRecreational Vehicle Generator Section 7 - Exploded Views and Parts ListsRegulator - Drawing No. 0F5819 0D5694 DESCRIPTIONPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES YOUR WARRANTY RIGHTS AND OBLIGATIONSEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYWARRANTY SCHEDULE – COMMERCIAL APPLICATIONS GENERAC POWER SYSTEMS’ THREE-YEARLIMITED WARRANTYGENERAC POWER SYSTEMS, INC THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING