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Generac Power Systems 004701-0 Exploded Views and Parts Lists, Recreational Vehicle Generator

Models: 004701-0

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Section 7 — Exploded Views and Parts Lists

Recreational Vehicle Generator

GN-220 H/SH Engine – Drawing No. 0F5791-G Part 2

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Generac Power Systems 004701-0 owner manual Exploded Views and Parts Lists, Recreational Vehicle Generator

Contents

Model QUIETPACT 40LP Air-cooledRecreational Vehicle GeneratorsThis manual should remain with the unit ‹OPERATION AND MAINTENANCE AUTHORIZED SERVICE DEALER LOCATION‹CONTENTS ‹HOW TO OBTAIN SERVICEPart II - Installation Instructions WARNING   GENERAL HAZARDSDANGER EXPLOSION HAZARDS ELECTRICAL HAZARDSFIRE HAZARDS 14/16 1.1GENERATOR IDENTIFICATION11 9 1.2GENERATOR APPLICABILITY 1.3SAFETY1.5SPECIFICATIONS 1.4GENERATOR AC CONNECTION SYSTEM‹1.5.3 ENGINE OIL REQUIREMENTS ‹2.1.2 START/STOP SWITCH2.1GENERATOR CONTROL PANEL ‹1.5.6 EMISSIONS COMPLIANCE PERIOD2.3BEFORE STARTING THE ENGINE ‹2.3.1 INSTALLATION2.2OPTIONAL REMOTE START/STOP PANEL 2.4STARTING THE GENERATOR2.5STOPPING THE GENERATOR ‹2.8.1 LOW OIL PRESSURE SWITCH2.7DO NOT OVERLOAD THE GENERATOR 2.8PROTECTION SYSTEMS2.9ADDITIONAL INFORMATION ‹2.8.2 HIGH TEMPERATURE SWITCHHigh Temperature Switches ‹2.8.3 FIELD BOOST‹2.9.2 25-HOUR CHECK-UP Figure 3.1 - Oil Maintenance Features3.1CHECKING THE ENGINE OIL LEVEL ‹2.9.4 OPERATION IN HIGH GRASS OR BRUSHFigure 3.2 - Engine Air Cleaner 3.3MAINTAINING THE ENGINE AIR CLEANER‹3.3.1 CLEANING THE FOAM PRECLEANER 3.2CHANGING THE ENGINE OIL AND/OR OIL FILTER‹3.3.2 CLEANING OR REPLACING THE PAPER FILTER 3.4CLEAN AIR INTAKE3.6CLEAN SPARK ARRESTOR Figure 3.4 - Setting the Spark Plug Gap‹3.8.2 EVERY SIX MONTHS 3.7CLEANING THE GENERATOR3.8BATTERY MAINTENANCE ‹3.8.1 WEEKLY‹3.11.2 RETURN TO SERVICE 3.11 OUT OF SERVICE PROCEDURE3.12 ADJUSTING VALVE CLEARANCE ‹3.11.1 REMOVAL FROM SERVICE3.13 RV GENERATOR SERVICE INTERVAL Figure 3.7 - Tightening Jam NutRecreational Vehicle Generator PART INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSDANGER NOTICE TO INSTALLER GENERAL HAZARDS  FIRE HAZARDS  ELECTRICAL HAZARDSEXPLOSION HAZARDS 1.4EQUIPMENT DESCRIPTION 1.2SAFETY1.1PURPOSE AND SCOPE OF THE MANUAL 1.5GENERATOR ENGINE OPERATING SPEEDVIEW FROM TOP CONNECTIONS IN BACK OF GENERATOR‹ 2.1.2 GENERATOR SUPPORT 2.1LOCATION AND SUPPORT‹2.1.1 GENERATOR LOCATION Section 2 - Installation‹2.2.2 COMPARTMENT CONSTRUCTION 2.2GENERATOR COMPARTMENTS‹2.2.1 COMPARTMENT SIZE Figure 2.3 - Clearances‹2.2.5 COMPARTMENT FLOOR CUTOUTS ‹2.2.3 SOUND INSULATING MATERIALS‹2.2.4 ACOUSTICS Figure 2.5 - Types of Lock SeamsSection 2 - Installation 2.4LP GAS FUEL SYSTEM ‹2.3.2 TESTING THE INSTALLATION2.3COOLING AND VENTILATING AIR ‹2.3.1 GENERATOR AIRFLOW‹2.4.2 SOME IMPORTANT CONSIDERATIONS Figure 2.10 - LP Gas Carburetion Diagram‹ 2.4.4 PRIMARY REGULATOR ‹2.4.3 VAPOR WITHDRAWAL‹2.4.7 EXCESS FLOW VALVE 2.5EXHAUST SYSTEM‹2.4.6 FUEL SUPPLY LINES ‹2.4.8 LEAKAGE TESTS2.6ELECTRICAL CONNECTIONS ‹2.5.2 EXHAUST SYSTEM SAFETYFigure 2.12 - Spark Arrestor Installation ‹2.5.1 SPARK ARRESTORRecreational Vehicle Generator ‹2.6.1 ELECTRICAL JUNCTION BOX‹2.6.3 GENERATOR AC CONNECTIONS ‹2.6.4 CONDUITFigure 2.14 – Transfer Switch Isolation Method Section 2 - Installation‹2.6.6 POWER SUPPLY CORD 2.7BATTERY INSTALLATION2.8OPTIONAL ACCESSORIES ‹2.7.3 BATTERY CABLE CONNECTIONS‹2.8.1 REMOTE START/STOP PANEL 3.2BEFORE INITIAL START-UP3.3INITIAL START Figure 2.17 - Remote Panel Plug-inReceptacle3.4TESTING UNDER LOAD ‹OPTIONAL ACCESSORIES 3.5INSTALLATION CHECKLIST‹BATTERY INSTALLATION ‹POST INSTALLATION TESTSCause TROUBLESHOOTING GUIDEProblem CorrectionRecreational Vehicle Generator Section 6 - Electrical Data Recreational Vehicle GeneratorJ3 J2 J1-1 J1-2 J1-3 J1-4 J1-5 Enclosure - Drawing No. 0F4589-B Section 7 - Exploded Views and Parts ListsRecreational Vehicle Generator ITEM DESCRIPTIONGenerator - Drawing No. 0F4590-C Section 7 - Exploded Views and Parts ListsRecreational Vehicle Generator DESCRIPTION 029092Section 7 - Exploded Views and Parts Lists DESCRIPTION 0F9719GN-220H/SH Engine - Drawing No. 0F5791-GPart Section 7 - Exploded Views and Parts ListsRecreational Vehicle Generator DESCRIPTION DESCRIPTIONGN-220H/SH Engine - Drawing No. 0F5791-GPart Section 7 — Exploded Views and Parts ListsRecreational Vehicle Generator DESCRIPTION 0F5800Regulator - Drawing No. 0F5819 Section 7 - Exploded Views and Parts ListsRecreational Vehicle Generator DESCRIPTION 0D5694YOUR WARRANTY RIGHTS AND OBLIGATIONS PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESEMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWINGGENERAC POWER SYSTEMS, INC GENERAC POWER SYSTEMS’ THREE-YEARLIMITED WARRANTYWARRANTY SCHEDULE – COMMERCIAL APPLICATIONS THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING