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Generac Power Systems 004701-0 Part, Installation Instructions, Should Attempt Installation

Models: 004701-0

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PART II –

INSTALLATION INSTRUCTIONS

DANGER

ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS

SHOULD ATTEMPT INSTALLATION!!

Page 19

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Generac Power Systems 004701-0 Part, Installation Instructions, Only Qualified Electricians Or Contractors, Danger

Contents

This manual should remain with the unit Air-cooledRecreational Vehicle GeneratorsModel QUIETPACT 40LP ‹HOW TO OBTAIN SERVICE AUTHORIZED SERVICE DEALER LOCATION‹CONTENTS ‹OPERATION AND MAINTENANCEPart II - Installation Instructions DANGER  GENERAL HAZARDSWARNING  FIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS 11 9 1.1GENERATOR IDENTIFICATION14/16 1.4GENERATOR AC CONNECTION SYSTEM 1.3SAFETY1.5SPECIFICATIONS 1.2GENERATOR APPLICABILITY‹1.5.6 EMISSIONS COMPLIANCE PERIOD ‹2.1.2 START/STOP SWITCH2.1GENERATOR CONTROL PANEL ‹1.5.3 ENGINE OIL REQUIREMENTS2.4STARTING THE GENERATOR ‹2.3.1 INSTALLATION2.2OPTIONAL REMOTE START/STOP PANEL 2.3BEFORE STARTING THE ENGINE2.8PROTECTION SYSTEMS ‹2.8.1 LOW OIL PRESSURE SWITCH2.7DO NOT OVERLOAD THE GENERATOR 2.5STOPPING THE GENERATOR‹2.8.3 FIELD BOOST ‹2.8.2 HIGH TEMPERATURE SWITCHHigh Temperature Switches 2.9ADDITIONAL INFORMATION‹2.9.4 OPERATION IN HIGH GRASS OR BRUSH Figure 3.1 - Oil Maintenance Features3.1CHECKING THE ENGINE OIL LEVEL ‹2.9.2 25-HOUR CHECK-UP3.2CHANGING THE ENGINE OIL AND/OR OIL FILTER 3.3MAINTAINING THE ENGINE AIR CLEANER‹3.3.1 CLEANING THE FOAM PRECLEANER Figure 3.2 - Engine Air CleanerFigure 3.4 - Setting the Spark Plug Gap 3.4CLEAN AIR INTAKE3.6CLEAN SPARK ARRESTOR ‹3.3.2 CLEANING OR REPLACING THE PAPER FILTER‹3.8.1 WEEKLY 3.7CLEANING THE GENERATOR3.8BATTERY MAINTENANCE ‹3.8.2 EVERY SIX MONTHS‹3.11.1 REMOVAL FROM SERVICE 3.11 OUT OF SERVICE PROCEDURE3.12 ADJUSTING VALVE CLEARANCE ‹3.11.2 RETURN TO SERVICEFigure 3.7 - Tightening Jam Nut 3.13 RV GENERATOR SERVICE INTERVALRecreational Vehicle Generator ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION PART GENERAL HAZARDS NOTICE TO INSTALLERDANGER EXPLOSION HAZARDS  ELECTRICAL HAZARDS FIRE HAZARDS 1.5GENERATOR ENGINE OPERATING SPEED 1.2SAFETY1.1PURPOSE AND SCOPE OF THE MANUAL 1.4EQUIPMENT DESCRIPTIONCONNECTIONS IN BACK OF GENERATOR VIEW FROM TOPSection 2 - Installation 2.1LOCATION AND SUPPORT‹2.1.1 GENERATOR LOCATION ‹ 2.1.2 GENERATOR SUPPORTFigure 2.3 - Clearances 2.2GENERATOR COMPARTMENTS‹2.2.1 COMPARTMENT SIZE ‹2.2.2 COMPARTMENT CONSTRUCTIONFigure 2.5 - Types of Lock Seams ‹2.2.3 SOUND INSULATING MATERIALS‹2.2.4 ACOUSTICS ‹2.2.5 COMPARTMENT FLOOR CUTOUTSSection 2 - Installation ‹2.3.1 GENERATOR AIRFLOW ‹2.3.2 TESTING THE INSTALLATION2.3COOLING AND VENTILATING AIR 2.4LP GAS FUEL SYSTEM‹2.4.3 VAPOR WITHDRAWAL Figure 2.10 - LP Gas Carburetion Diagram‹ 2.4.4 PRIMARY REGULATOR ‹2.4.2 SOME IMPORTANT CONSIDERATIONS‹2.4.8 LEAKAGE TESTS 2.5EXHAUST SYSTEM‹2.4.6 FUEL SUPPLY LINES ‹2.4.7 EXCESS FLOW VALVE‹2.5.1 SPARK ARRESTOR ‹2.5.2 EXHAUST SYSTEM SAFETYFigure 2.12 - Spark Arrestor Installation 2.6ELECTRICAL CONNECTIONS‹2.6.4 CONDUIT ‹2.6.1 ELECTRICAL JUNCTION BOX‹2.6.3 GENERATOR AC CONNECTIONS Recreational Vehicle GeneratorSection 2 - Installation Figure 2.14 – Transfer Switch Isolation Method‹2.7.3 BATTERY CABLE CONNECTIONS 2.7BATTERY INSTALLATION2.8OPTIONAL ACCESSORIES ‹2.6.6 POWER SUPPLY CORDFigure 2.17 - Remote Panel Plug-inReceptacle 3.2BEFORE INITIAL START-UP3.3INITIAL START ‹2.8.1 REMOTE START/STOP PANEL3.4TESTING UNDER LOAD ‹POST INSTALLATION TESTS 3.5INSTALLATION CHECKLIST‹BATTERY INSTALLATION ‹OPTIONAL ACCESSORIESCorrection TROUBLESHOOTING GUIDEProblem CauseRecreational Vehicle Generator Recreational Vehicle Generator Section 6 - Electrical DataJ3 J2 J1-1 J1-2 J1-3 J1-4 J1-5 Recreational Vehicle Generator Section 7 - Exploded Views and Parts ListsEnclosure - Drawing No. 0F4589-B DESCRIPTION ITEMRecreational Vehicle Generator Section 7 - Exploded Views and Parts ListsGenerator - Drawing No. 0F4590-C 029092 DESCRIPTIONSection 7 - Exploded Views and Parts Lists 0F9719 DESCRIPTIONRecreational Vehicle Generator Section 7 - Exploded Views and Parts ListsGN-220H/SH Engine - Drawing No. 0F5791-GPart DESCRIPTION DESCRIPTIONRecreational Vehicle Generator Section 7 — Exploded Views and Parts ListsGN-220H/SH Engine - Drawing No. 0F5791-GPart 0F5800 DESCRIPTIONRecreational Vehicle Generator Section 7 - Exploded Views and Parts ListsRegulator - Drawing No. 0F5819 0D5694 DESCRIPTIONPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES YOUR WARRANTY RIGHTS AND OBLIGATIONSEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYTHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING GENERAC POWER SYSTEMS’ THREE-YEARLIMITED WARRANTYWARRANTY SCHEDULE – COMMERCIAL APPLICATIONS GENERAC POWER SYSTEMS, INC