Lincoln Electric IM718 manual

Contents

Main POWER WAVE AC/DC OPERATORS MANUAL IM718 ISO/IEC 60974-1 FOR ENGINE powered equipment. i ELECTRIC AND MAGNETIC FIELDS may be dangerous ii ARC RAYS can burn. ELECTRIC SHOCK can kill. FUMES AND GASES can be dangerous. FOR ELECTRICALLY powered equipment. CYLINDER may explode if damaged. iii WELDING SPARKS can cause fire or explosion. iv PRCAUTIONS DE SRET PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR Mar. 93 Thank You vv Please Examine Carton and Equipment For Damage Immediately vi vi TABLE OF CONTENTS A-1 TECHNICAL SPECIFICATIONS - POWER WAVE AC/DC (K1860-1) OUTPUT RECOMMENDED INPUT WIRE AND FUSE SIZES PHYSICAL DIMENSIONS TEMPERATURE RANGES INPUT AT RATED OUTPUT - THREE PHASE ONLY MACHINE GROUNDING HIGH FREQUENCY PROTECTION A-2 SAFETY PRECAUTIONS SELECT SUITABLE LOCATION INPUT CONNECTION INPUT FUSE AND SUPPLYWIRE CONSIDERATIONS INPUT VOLTAGE CHANGE OVER (FOR MULTIPLE INPUT VOLTAGE MACHINES ONLY) A-4 WELDING WITH MULTIPLE UNSYN- CHRONIZED POWER WAVES TWO POWER WAVES FIGURE A.2 A-5 A-5 MULTIPLE UNSYNCHRONIZED ARC SENSE LEAD AND WORK LEAD PLACEMENT GUIDELINES BEST A-6 ELECTRODE AND WORK CABLE CONNECTIONS CABLE INDUCTANCE, AND ITS EFFECTS ON PULSE WELDING VOLTAGE SENSING A-7 BETWEEN POWER SOURCE AND WIREFEEDER BETWEEN POWER SOURCES RUN IN PARALLEL BETWEEN A POWER SOURCE AND PHASE GENERATOR CONTROL CABLE SPECIFICATIONS ETHERNET CONNECTIONS EXTERNAL I/O CONNECTOR A-9 FIGURE A.5 A-9 D E F A-10 A-10 DIP Switch Settings and Locations TABLE A.3 OBJECT INSTANCE switch 2 switch 1 Instance DeviceNet Baud Rate: switch 1 switch 2 Baud rate A-11 DEVICENET MAC ID TABLE A.5 Page A-13 A-13 MULTI-ARC SYSTEM DESCRIPTION Ethernet Hub PC #1 #3 #2 #4 SAFETY PRECUATIONS GRAPHIC SYMBOLS THAT APPEAR ON THIS MACHINE OR IN THIS MANUAL U0 U1 U2 I1 I2 B-3 DEFINITION OF WELDING TERMS RECOMMENDED EQUIPMENT /INTERFACE EQUIPMENT LIMITATIONS REQUIRED EQUIPMENT DUTY CYCLE AND TIME PERIOD B-4 GENERAL DESCRIPTION RECOMMENDED PROCESSES AND EQUIPMENT B-5 B-5 CASE FRONT CONTROLS WELDER OPERATION B-6 WELDING ADJUSTMENTS GENERAL WELDING ADJUSTMENTS B-7 W B-7 CV WELDING ave Co ntrol 0. 00 Wave Control +10.0 W aveControl -10.0 FIGURE B.2 Current Time B-8 Wave Control 0.0 Wave Control +10.0 Wave Control -10.0 FIGURE B.3 Current Time C-1 ACCESSORIES C-1 OPTIONAL EQUIPMENT FACTORYINSTALLED FIELD INSTALLED OPTIONS / ACCESSORIES MAINTENANCE D-1 SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. ROUTINE MAINTENANCE HOW TO USE TROUBLESHOOTING GUIDE E-2 E-3 E-4 E-5 MISADJUSTMENTS(S) RECOMMENDED E-6 USING THE STATUS LED TO TROUBLESHOOT SYSTEM PROBLEMS E-7 F-1 DIAGRAMS ENHANCED DIAGRAM TO AC SWITCH P7A FROM AC SWITCH DIAGRAMS S14 TRANSDUCER CURRENT - PIN, LEAD CONNECTOR SETUPS CONNECTION DIAGRAM POWERWAVE - F-5 DIMENSION PRINT L11656 F-5 Page Page Now Available...12th Edition The Procedure Handbook of Arc Welding How To Read Shop Drawings New Lessons in Arc Welding Need Welding Training? Lincoln Welding School AVISO DE PRECAUCION ATTENTION WARNUNG ATENO AVISO DE PRECAUCION ATTENTION WARNUNG ATENO